QM: Sample Size is 32767 if freely defined inspection point is used

Hi,
I am using Inspection plan with freely defined inspection point (100).
Inspection type: 04
I want to do 100% inspection. Material master setting is done for early lot creation.
If I use freely defined inspection point in the plan and create an order of any quantity > 32767, I get a sample size of 32767. If create a order of 100000 qty still sample size is 32767 and I can't even change it during result recording. If I don't use freely defined inspection point I get a sample size which is equal to the order quantity.
My Requirement:
I want to use freely defined inspection point in the plan... and also I want to get a sample size equal to production quantity (not 32767 always when production quantity exceeds the this quantity).
Please let me know how to control this fix sample size 32767 when my plan is with freely defined inspection point.
Regards,
Abir.

Hi,
Sample size under 'Inspect' column in result recording screen is always 32767, if order quantity >32767.
I use EARLY lot creation (through material master setting), because I want one lot for one production order... do partial confirmation. Lot is created with production order release, before actual GR takes place.
Say I have an order with qty 100,000 and if I open the lot after REL of order I see,
inspection lot quantity: 100,000
Actual Lot Qty:             0
Sample Size:                100,000
Even if I do confirmation and GR for say 100,000 qty and open the Lot I can see,
inspection lot quantity: 100,000
Actual Lot Qty:             100,000
Sample Size:                100,000
When I go to result recoding screen, against every MIC there is column 'Inspect' (there I get 32767), there is another entry field 'Inspected' (here system don't allow to enter more that 32767)
Sampling procedure I have used:
Sample Type:     200    100% Inspection
Valuation Mode: 500    Manual Valuation
Free Inspection Point
May be I made mistake in pointing out the issue; the problem is with 'Inspect' quantity in result recording - which always appearing 32767. For smaller quantity order its equal to order quantity. How change the 'Inspect' quantity.
Also not if I remove Inspection Point from the plan I get "Inspect' quantity equal to Production order quantity.
Best regards,
Abir.

Similar Messages

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Hi all,
I have created a Material (ROH) with BUOM as EA. I have created a Sampling Procedure with % Inspection and Manual Valuation.
Also I have created a MIC and assigned a Quality Plan for the same raw material.
My problem is, when I do manually create an Inspection Lot, Sample size is coming as Zero. Task List specification is properly assigned to the Inspection Lot from QP01.
As it automatically takes the Task List, Sample size is displyed as 0 and Grayed out automatically.
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Hi
As per my understanding you have used sampling Procedure & Dynamic modification rule at char Level.
Here You might have applied the DMrule at the Header of Task list.
Now when you apply DMR at char level at header then it will skip all char in the task list.
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Running 10.8.5 on an iMac i5.
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For WAV or Apple Lossless files, it is available on the Summary tab (one song at a time, as you know). For MP3 and AAC it is not available at all.
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99% of the music we use is at the CD standard of 16-bit, so I can guess that displaying it has never been a priority. However, if you want to make a suggestion to Apple, use this link:
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Sample Size Calculation based on the results

Dear all
I have a scenario as below
for a product the upper and lower specification is given as below
Upper spec 19.00mm
Standard 18.00mm
Lower spec 17.00mm
my client is having ranges as below
Range 1
Upper spec 19.0 to 18.75
Lower spec 17.0 to 17.25
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Upper spec 18.75 to 18.50
Lower spec 17.25 to 17.50
Range 3
Upper spec 18.50 to 18.25
Lower spec 17.50 to 17.75
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Lower spec 17.75 to 18.00
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e) and range 1 sample size 5%.
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Regard
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Hi Sri,
As per your requirement you have to create 4 MIC as well as 4 DMR follow the below step.
1. Create MIC1,MIC2,MIC3,MIC4
2. Create DMR1,DMR2,DMR3,DMR4
3. Assign the DMR at MIC level.
a) Go to QP01 In Header data screen choose Dynamic mod. level DMR at character level. (Don't assign any DMR here)
b) In Characteristics screen assign DMR to MIC
(Range1) MIC1 - DMR1
(Range2) MIC2 - DMR2
(Range3) MIC3 - DMR3
(Range4) MIC4 - DMR4
Save the Inspection plan.
DMR detail explaination
As per your requirement MIC4 will be initially inspected (ie: range 4) and remaing MIC all are after 5 consecutive lots if any rej at any stage again inspect the Range4.
DMR1: Create 2 Stage (1st is SKIp 2nd is Inspection)
Stage1: Start with Initial stage, Tick in SKIP, and Maintain No Skip as 15 (Bcz your case You need this MIC1 after 15 lot (555)), Skip duration 999 (Bcz your case days not consider) New Stage 2 (Bcz after complete the 15 lot it will go to 2nd stage for Inspection.), Rej 1 , New Insp 1 (Bcz rejected means MIC1 is not required)
Stge:2, Insp Sev 4, Ist Enter Description as Inspection required and press enter.
In another small popup screen enter no of Inspection 5 , New Stage as 2, Rej 1, New 1,
DMR2: Create 2 Stage (1st is SKIp 2nd is Inspection)
Stage1: Start with Initial stage, Tick in SKIP, and Maintain No Skip as 10 (Bcz your case You need this MIC2 after 10 lot (5+5)), Skip duration 999 (Bcz your case days not consider) New Stage 2 (Bcz after complete the 10 lot it will go to 2nd stage for Inspection.), Rej 1 , New Insp 1 (Bcz rejected means MIC2 is not required)
Stge:2, Insp Sev 4, Ist Enter Description as Inspection required and press enter.
In another small popup screen enter no of Inspection 5 , New Stage as 1, Rej 1, New 1,
DMR3: Create 2 Stage (1st is SKIp 2nd is Inspection)
Stage1: Start with Initial stage, Tick in SKIP, and Maintain No Skip as 5 (Bcz your case You need this MIC3 after 5 lot ), Skip duration 999 (Bcz your case days not consider) New Stage 2 (Bcz after complete the 5 lot it will go to 2nd stage for Inspection.), Rej 1 , New Insp 1 (Bcz rejected means MIC3 is not required)
Stge:2, Insp Sev 4, Ist Enter Description as Inspection required and press enter.
In another small popup screen enter no of Inspection 5 , New Stage as 1, Rej 1, New 1,
DMR4: Create 2 Stage (1st is Inspection 2nd is Skip)
Stge:1, Insp Sev 4, Start with Intial stage Ist Enter Description as Inspection required and press enter.
In another small popup screen enter no of Inspection 5 , New Stage as 2, Rej 1, New 1,
Stage2: Tick in SKIP, and Maintain No Skip as 999 , Skip duration 999 (Bcz your case days not consider) New Stage 2, Rej 1 , New Insp 1 (Bcz rejected means again inspect the MIC4)
Note: Read step by step.
Revert further clarification.
Regards,
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I know i need some sort of trigger because of uknown wait times before the sensor will be triggored but other than that im pretty lost. Any help would be appreciated.

What have you tried so far? What parts are giving you trouble? Please be as specific as possible. Post the code you have written.
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If you always have 10 pulses, just measure the time from the beginning of the first pulse to the beginning of the last pulse. The frequency is 10/time.
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Sorry about duplicate post. My internet connection is very slow today.
Message Edited by johnsold on 05-31-2010 12:05 PM

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Hi,
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Hi all,
what is the default sampling percentage or size for gathering statistics?
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victoria2 wrote:
Hi all,
what is the default sampling percentage or size for gathering statistics?
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Inspection lot sample size is always = 1

All, I have an scenario I've seen in here but with no correct answer.
Here is the case:
(1) material has Buom = LK (link), production uom = M, unit of issue = M
(2) the Unit of Measure table in the additional Data area is :
1 LK LINK <=> 1 LK LINK
3,048 M m <=> 80,000 LK LINK
1 BOX Box <=> 80 LK LINK
(3) There is no sample procedure for this mfg item in the routing, so the production order qty should be the inspection lot sample size
(4) In the QM view of the material master, Buom is LK, Unit of issue = M, and the manual sample entries are not set
(5) For every production order released, the inspection lots for this material have a sample size of 1 M. It doesn't matter how big or small the production order qty is, sample size is always 1 M.
All other materials with uom the same in all areas, have the correct sample size equal to the production order qty.
I'm assuming this has to do with uom conversion but I can't find where the problem is.
(6) in Cuni, LK is in the AAAADL (no dimensions) option with Numerator and denominator = 1; M is in the Length option with the same numerator and denominator = 1
Please any help on this will be great.
Thanks and Regards...
Aida

Hello Aida,
Yes, This post is open for all .
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Sample Size Calculation in Quality Management

Dear QM Experts,
We are facing an issue in sample size calculation when the Inspection Lot Quantity is less than 1 Kg Lets Say for Ex: 0.5 Kg. We are using MICs inside the Plan with suitable Sampling Procedure. The Sampling Procedure has the Following Settings
Sampling Type = Fixed Sample, Valuation Mode = Attributive inspection for Non-Confirming Units, No of Samples = 2
So Whenever the Inspection Lot Quantity is 1 Kg or More than that then Each of the MICs inside the results recording screen has the "Inspect" Column correctly set to 2. However when the inspection Lot Quantity is set to 0.5 Kg, the "Inspect" Column for that MIC is set to "1".
Kindly Provide your suggestions how to handle this ?. Kindly advise if we can avoid this by changes to Inspection Plan or Sampling Procedure.We would like to have the "Sample Size" or the "No of Inspections" to be carried out on a MIC to be Fixed irrespective of the Inspection Lot Quantity.
Regards
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Hi All,
Issue Resolved by Adjusting the Base Unit of Measure against the MICs. SAP Calculates Sample Size by multplying the Sample Size in the Sampling Procedure ( = 2) and the Base Unit of Measure against that MIC (0.5 KG). So SAP Calculates this for each and Every MIC inside that operation and takes the highest number out of that. Therefore the minimum sample Size requirement in the above case was = 0.5 X 2 = 1 KG
If the Inspection Lot is created with a quantity lesser than this then the Inspect Column Showed "1" although the sampling procedure had a sample size of "2". This is because SAP finds that the Inspection Lot quantity and therefore the sample size in the lot is not enough to meet the minimum sample size requirements for that operation. To resolve this issue we modified the Base quantity as 0.1 KG and it resolved our issue
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Inpection point results table- sample size- FIX-1

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But I am unable to find the right tables where these informations are stored.
I checked in QASE, but no readings are available. In QAMR table it is showing mean value of all my in process readings only.
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Viny

Dear Jaison
Please search out from the following tables :--
Results Recording QAES Sample unit table
Results Recording QAKL Results table for value classes
Results Recording QAMR Characteristic results during inspection processing
Results Recording QAMV Characteristic specifications for inspection processing
Results Recording QASE Results table for the sample unit
Results Recording QASR Sample results for inspection characteristics
Results Recording QASV Sample specifications for inspection processing
Results Recording TQ12 Ind. external numbering for test units in results recording
Results Recording TQ12T Texts for the ind. for ext. numbering of units to be insp.
Results Recording TQ70 Control table for results recording
Results Recording TQ70C Function codes for navigation from the char.overview screen
Results Recording TQ70E Screen-based processing tables
Results Recording TQ70F Navigation during results recording
Results Recording TQ70S Characteristic overview screen for results recording
Results Recording TQ73 Origin of results data
Results Recording TQ73T Texts for origin of results data
Results Recording TQ74 Recording configuration
Results Recording TQ74T Recording configuration
Results Recording TQ76 Processing status of inspection characteristics
Results Recording TQ76T Texts for the processing status of insp. characteristics
Results Recording TQ77 Attributes for the Inspection Characteristic
Results Recording TQ77T Text Tables for Attributes
Results Recording TQ78 Status-dependent processing table for insp. characteristics
Results Recording TQ78T Texts for the status-specific proc. table for insp. char.
Results Recording

QM: Sample Size is 32767 if freely defined inspection point is used

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