Quicktime to iDVD - iDVD quits when making disk image

You folks helped me a hugely with the arduous process of producing a nice 45 minute iMovie->iDVD movie last year from my digi camera, which actually works (http://www.galfromdownunder.com/peru). Thank you! Last year I was flummoxed by misplaced chapter markers. It's not the case this time.
I am doing another one of a similar size, and am at the stage of trying to burn a disk image, but it keeps falling over with 'iDVD unexpectedly quits' after about an hour and half. This time I saved the little log that pops up with 'send to Apple' (does anyone actually read it if you do?) and have posted it here:
http://www.galfromdownunder.com/ftp/iDVD-crash-report-may2106.txt
I would really be so grateful if an extreme geek would mind taking a look before I try to reverse engineer this whole process further. The log always seems to stop at a place that says:
Exception: EXCBADACCESS (0x0001)
Codes: KERNPROTECTIONFAILURE (0x0002) at 0x00000000
The difference between this project and last year's is as follows:
1) In an attempt to save time and space, I bypassed iMovie, and concatenated the QT7 clips and moved the resulting final movie directly into iDVD.
2) Yes, I did see that the Chapter Markers I painstakingly inserted (using that arduous text file process described in QT Help, mindful of not putting one within 2 secs of beginning, end, etc etc) into the movie are not picked up by iDVD. Groan. Still, the disk image burn quit. Then I tried again with the second concatenated QT movie without chapter markers, but it still quit with the above report.
3) I moved individual files to iDVD fudge a separate 'scenes' menu. I know it means there is redundancy in the data now, but there is 4 Gb to play with, so why not....
4) The total capacity comes to 4.3 Gb according to the Status section in iDVD. When I clicked on the DVD Capacity button it said the total was 62 minutes. I thought it was under ... hmmm... had it set to Best Performance.
5) I have about 11.47 Gb free on my laptop. I even tried making the disk image to a 20 gb Lacie external Firewire drive but it still quit.
6) Is there any difference between moving a reference movie to iDVD vs a self-contained? Does the s/w resolve them for you at the end of the day?
Really appreciate help - I realize could/should get iLife06 and a bigger machine etc etc but since I managed to do it last year, why spend more money unless there is an insurmountable tech reason to do so.
Thanking you,
Lynette
Powerbook G4 12" 1gHz 60 gb   Mac OS X (10.4.6)   1.25 Gb RAM

My. You sound like an advanced user, but that sounds like a very advanced crash....
You know, I'm not one of the great experts, and I'm here to try to learn why iDVD won't start with a "Missing (iDVD) Image" in the crash log, but I've also had very little success with QT editing. Assembling clips frequently produces a video that is corrupted between clips, and a save doesn't really produce a truly complete file from a series of clips. Usually, the file plays up to a broken video, and the video then freezes, while sound continues. Yet picking on the video at the cursor will restart the video, so it's in there, just broken. Common occurance, this. This can be validated when that malformed file is imported into MPEG Streamclip (free app, and a good one), with the import only loading the clips up to the malfunctioning clip. I'm guessing that iDVD is running up against a malformed section in your QT file, causing a crash against a incorrect behavior in how the code accesses memory.
What would I do?
Since there doesn't seem to be any "self-healing" ability in QT, and since you already have a QT file with times and bookmark names, you might be happier if you went ahead with iMovie, and used the QT file for a ready reference to recreate the video in iMovie. I've done this in remakiing a DVD from another DVD I've created. The recreation process only takes maybe 1/2 hour compared to the much longer first effort. Copying is easy.
I use Final Cut express myself, and like its quality, and use an external drive for movie making, so you can live with the 11gigs you have onboard using your Lacie. Given the sad behavior of iDVD on my G5 recently, not starting and all, I'm thinking that maybe another 3rd party product, like the highly recommended "Toast" may help me elude what I'm beginning to recognize as substandard Apple apps. Apple has annoyed me endlessly with my need to "convert" the standard 'mpeg' to use in Apple products, like Final Cut (even after the $10US upgrade to play mpeg). Perhaps that would be a long term positive for you too.
Like your current experience, I'm at the "had my fill" point with pure Apple apps. Too much dancing with them trying to get common communication to work and too little visibility into why malfunctions are occurring.
In any case, good luck on this fix. Hope someone can get you rolling.
Harley

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