R&R - need to re-create rescue and recovery disk

I created a rescue & recovery disk, foolishly, on an SD card, not knowing that my ThinkPad couldn't boot from an SD card. I bought a similar-sized USB drive and cloned it onto the USB drive but it still won't boot from the USB stick, something about incorrect partition table size or something. So I want to use the R&R program itself to create a recovery disk, correctly, onto a USB stick this time, but now I can't because the program says it will only let me make one! How can I fix this? I figure there's an entry in the registry I need to delete.
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What size is the recovery "disk"?  By that I mean how much data?  is it just the bootable R&R program or does it include the full recovery image?  If It's just a CD-worth of data, it's just the bootable part.
If you're convinced you have the full image, you should be able to delete the recovery image partition by opening Q: from within windows.  (Or right clicking, my memory fails me)  You should be offered the option of deleting Q: and adding the recovered space to C:.
This is one way to create media.  That option offers to first "burn" media and then delete Q: - if you haven't already made your media.
Call me old school, but I'd be more comfortable with a set of optical recovery media before deleting Q:
Z.
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