Rate routing in REM

Hi all,
I am working on REM and I am bit confused about scheduling and capacity data to be entered in workcenter (production line)
Specially the formulas to be entered in both the tab for REM.
1.I want to capture only Machine and labour time . suggest  the std actvity type , std value key and the formulas related to activity type for both scheduling and capacity defined for REM in the system
2. my second doubt is unlike in std routing I cant define all the operation in Rate Routing I have to define one operation for one production line. but how to define the so many operations used in one production line.
3. can I use any control key or is there any specfic control key is there for REM
4. How user will withdraw the material from store for production . like in discrete we have GI.
Regards
Mona

Dear Monalisa,
1.First understand how a formula works during capacity and scheduling by checking the formula in the work center,for some
base quantity,operation quantity and processing time and then choose the relevant one.
2.normally PP01 is used for inhouse produced operations.
3.In a REM scenario if required the materials(raw materials or the components) will be staged using T.Code -MF60(to
accumulate the stock in the production storage location from which the components should get backflushed).Using this the
system creates a stock transfer reservation for 311 movement for the missing parts.
Input can be the planned orders or production orders or else directly for the BOM explosion with the required quantity of the
header material.Once the stock transfer reservation is done,the same can transferred using MF65.
Kindly check these threads,
Re: Pull list - MF60
Re: Question about mf60
Re: Repetitive manufacturing
Regards
Mangalraj.S

Similar Messages

  • Standard routing and rate routing

    Hi All,
    Can someone tell me what tables I should use to get the standard routing and rate routing for the query?
    Thanks
    Edward.

    Dear,
    Yes you are right.
    The main difference between routing and rate routing is you can not create parallel sequence in rate routing CA21 only nothing else.
    There are lot of different opinion on this topic but there is no too much difference in them only we use rate routing in REM and normal in Discrete manufacturing.
    Also check this thread ,
    Difference between routing and rate routing
    Hope clear to you.
    Regards,
    R.Brahmankar

  • Problem in automatic rate routing selection

    Dear all,
    I am using REM and according to that I have maintained REM profile in Material Master, rate routing, line hierarchy, production version, but the time of scheduling of planned order, system is saying " The automatic selection of routing is not possible".
    I suppose I am missing some configuration.
    As also, I have already done the same scenario in other server.
    If u have any suggestion then pl. forward me.
    Thanx,
    Das

    Dear SAP PP,
    1.Check whether have you included the check box for REM allowed indicator in the production version.
    2.Also ensure you have assigned the rate routing option for detailed planning and the correct group and
    group counter in the production version.
    3.Check the valdiity dates of the rate routing,try to create a planned order in some advanced future date
    so that your rate routing is valid for the planned order start date.
    4.Check the status and the usage of the rate routing.
    Regards
    Mangalraj.S

  • Routing in REM

    Can we use normal routing,   in REM, if we can use normal routing y  we should use Rate routing
    In rate routing production line is to be used,  there are no of work centres with different operations
    then wt is this production line,,,,  what is the line hirarchy  pl let me know
    i want a  scenario steps where production line  is used in rate routing 
    thanks all

    Dear Himakar,
    A rate routing is a routing for repetitive manufacturing. It enables you to easily reproduce the lean
    production process.In the rate routing, the production rate per operation is defined (production time
    according to a base quantity). *Set-up time is not usually defined, since no changes to setup are
    planned.*
    So its not required to mention any value for set up time ,so that its not considered for costing and the
    other processes.
    http://help.sap.com/erp2005ehp_04/helpdata/EN/60/c6c50f146347e1933b4c15144ec31b/frameset.htm_
    Check these links,
    Re: Very Strange: SET UP  time is not calculated Automatically Even for sta
    Re: Set up time not coming while confirming in MFBF
    Regards
    Mangalraj.S

  • Rate routing std values not appearing during backflush

    Hi ,
    Rate routing is defined from REM product. The REM profile has check to post activities.
    In MFBF when I try to do assembly backflush the activities are not proposed from rate routing when "Post with correction ".
    What could be the reason for this ?
    Regards
    ShankarR

    Dear Shankar,
    Once after selecting the radio button for assembly backflush>post with correction->click on actual activities and check the rate
    routing details along with the work center,timings etc.
    If you are unable to find the same means,goto KKF6N--->mention the product and plant and click on change mode and click on
    cost calculator button for preliminary cost estimate and save the data,then check in MFBF.
    Regards
    Mangalraj.S

  • Difference between Routing & Rate Routing

    Hi All,
    can anyone tell me difference between Routing & Rate Routing? can we use routing for REM? if no, then what will be the effect?
    Thanks,
    Rinky

    Hi Rinky ,
                   Routing and rate routing are task list in broad manner .
    standard task list: Describes the worksteps necessary to produce a material or perform an activity without reference to an order.( that means they are created without reference to order )
    Essential objects of a task list are header, operations, material component allocations, production resources/tools and inspection characteristics.
    Together with specific dates and quantities, task list data forms an important part of the order.
    The following task list types exist in the R/3 System:
    routing
    reference operation set
    rate routing
    reference rate routing
    inspection plan
    maintenance task list
    standard network
    master recipe
    Routing is created with ca01 and rate routing by ca21 .
    Routing is used in discrete manufacuting and rate routing in repetitive .
    Rate routing generally has only one operation  and prod line instead of work centers and operations in routings .
    Both routings can be used for scheduling , cosing and capacity planning .
    Hope this was helpful answer !
    Neal
    Edited by: Neal Gibson on Jun 30, 2008 11:46 AM

  • Differences between rate routing and reference rate routings?

    Hello PP members:
    I would like to differences between rate routing and reference rate routings
    Thanks for your time,
    Thanks Again,
    Suren R

    Hi Mr.Suren,
    As explained by other friends Routing is used in Discrete manufacturing and Rate routing is used for REM-Repetitive manufacturing.
    In addional to these types SAP has given 2 more types
    1.Reference operation set -Used in Discrete manufacturing.
    2.Reference rate routing - Used in REM.
    If similar rate routing is been used for producing many materials,then instead of entering(these steps) in rate routing of each  material you create a refrence rate routing and you enter the work centres used and the other details.After saving you get a group counter number showing reference rate routing is saved with group XXXXXXXXX.
    When you are creating rate routing for a material say A ,after giving the name and plant details in the top you will be able to see an icon "copy from" and you can select the radio button for reference rate routing and give the group counter number. or else without giving it here you have got an option to select the reference rate routing after entering into the operation screen also.
    In that particular page in operation overview screen,there will be an icon copy,there you can click that icon and you can give the reference rate routing group counter number and very easily you can create rate routing for N number of material.
    Likewise you can use reference operation set while creating routing for a material in Discrete manufacturing.This basically reduces the time in creating routing or rate routing for materials in Discrete & REM respectively
    CA01,CA02,CA03-Create,Change,display (routing)  respectively.
    CA11,CA12,CA13-Create,Change,Display reference operation set Respectively.
    CA21,CA22,CA23-Create,Change,Display rate routing respectively.
    CA31,CA32,CA33-create,change,display reference rate routing resp.
    I hope this will help you.
    If useful reward your points.
    Thanks & regards
    Karthik.

  • Reference Rate Routing -reg

    Hi,
    please let me know the usage of reference rate routings
    how they are advantageous to regular rate routings creations ?
    regards,
    madhu

    Dear Madhu Kiran,
    Reference Operation sets are used to create Routing which are used in Discrete scenario.
    Reference Rate routing are used to create Rate routing which are used in REM scenario.
    Also check this,
    Reference Operation Set  
    Definition
    A type of routing that comprises of a series of operations that recur frequently. It is used to create a
    routing.
    Use
    A reference operation set cannot be used directly in production.
    To reduce the effort needed to create a routing, you can
    reference the reference operation set
    All the changes you make in the reference operation set are automatically implemented in the referenced operations of the routing.
    If you have referenced a reference operation set in a routing, you can unlock this reference. In this case the operations of the reference operation set are copied into the routing and can be changed there. The connection to the reference operation set no longer exists, which means that any changes in the reference operation set are not transferred to the routing.
    use the reference operation set as a source to copy from
    Operations are copied from the reference operation set to the new routing and can also be changed there. Changes you make in the reference operation set have no effect on the routing.
    Structure
    A reference operation set has the same structure as a routing. You cannot assign a material to be
    produced to a reference operation set. It can have neither parallel nor alternative sequences.
    Regards
    Mangalraj.S

  • Routing Vs rate routing

    hi frnds,
    whatz the differnce between rate routing and routing...
    I knw that rate routing is used for REM..  what are the special fucntion that are avialable in rate routing over the normal routing...
    Can we provide a rough production rate in rate routing say 50 qty per hr...
    is that possible.....
    any inputs... pls help.
    regards
    csn

    Hi Mr.Sarvan,
    <b><u>Routing:</u></b>
    1.A routing determines the sequence of individual operations thar are necessary to produce a Finished product.
    2.A Rotuing contains operations & information about work centres at which the individual operations are to be carried out,as well as standard times.
    3.It contains the material components required for an operation as well as the nessary tools,jigs & fixtures.
    4.Each routing can have one or more alternative sequences & one or more parallel sequences.
    5.The planned time for each operation (standard value) is stored in a routing.
    CA01,CA02,CA03 - Rotuing creation,change & display T codes.
    <u><b>Rate Routing:</b></u>
    1.One of the Routing type that's used in REM - Repetetive manufacturing.
    2.CA21,CA22,CA23-Create,Change,Display rate routing respectively.
    Regards
    Mangal

  • RATE ROUTING - URGENT

    Hi all,
         I know the functions of rate routing. it is used in REM. Why this only used in REM? What is the speciality? In Rate routing wat is the meaning of RATE?
    What is the main difference b/w std & Rate?
    I already studied all threads abt the rate routing. so don't repeat the same basic answers.
    Expecting ur valuable replies............
    Regards,
    S.ganesh

    Hi Mr.Ganesh,
    There are 4 different types for carrying out REM.
    1.Rate Based -Make to Stock REM.
    2.Takt.Based Make to Stock REM.
    3.Make to Stock REM-Lead time scheduling & Capacity Planning.
    4.make to Order REM.
    Kindly check these links
    http://help.sap.com/saphelp_470/helpdata/en/aa/06cae3514611d18a180000e816ae6e/frameset.htm
    http://help.sap.com/saphelp_470/helpdata/en/7e/8fe108c7d611d2b6580000e82d81c3/frameset.htm
    http://help.sap.com/saphelp_470/helpdata/en/99/6df497cfb111d2b65a0000e82d81c3/frameset.htm
    http://help.sap.com/saphelp_470/helpdata/en/aa/06cae3514611d18a180000e816ae6e/frameset.htm
    Rate Routing
    Definition
    A routing for whose operations the production quantity and a fixed duration has been defined. Thus the production rate is also defined.
    Use
    Rate routings are used when you plan on a quantity basis, for example in repetitive manufacturing.
    Structure
    A rate routing has the same structure as a routing. You can assign a rate routing to a material to be produced. It can have parallel sequences.
    Processing the Rate Routing
    Purpose
    In this process, you create a rate routing. Rate routings are routings which enable you to reproduce the complex production processes of flow and repetitive manufacturing.
    If you work with the line hierarchy without a line balance, you do not necessarily require a rate routing. You can enter the production rates for the takt time/rate-based scheduling in the line hierarchy. The system then uses only these production rates for planning in Sequencing. You need a rate routing if you want to create a standard cost estimate for a material, for example.
    I'm sure after reading those link's you will be able to decide where to use these rates.Also Check with t code LDB1-Create Line Hierarchy.
    <b>If useful reward points</b>
    Regards
    Mangal

  • Incorrect routing in REM Backflush

    Hi Experts,
    While doing REM Backflush, after clicking "Actual activities", system is showing previously deleted operations and not showing the added newly added operations, hence these activities are coming in Actual cost.
    Where as in preliminary cost estimation, consider the operation correctly .
    REM profile is defined with " Post Activities  -  Using data from prelim. costing f. product Cost collector "
    Thanks.
    Kiran

    Dear Himakar,
    A rate routing is a routing for repetitive manufacturing. It enables you to easily reproduce the lean
    production process.In the rate routing, the production rate per operation is defined (production time
    according to a base quantity). *Set-up time is not usually defined, since no changes to setup are
    planned.*
    So its not required to mention any value for set up time ,so that its not considered for costing and the
    other processes.
    http://help.sap.com/erp2005ehp_04/helpdata/EN/60/c6c50f146347e1933b4c15144ec31b/frameset.htm_
    Check these links,
    Re: Very Strange: SET UP  time is not calculated Automatically Even for sta
    Re: Set up time not coming while confirming in MFBF
    Regards
    Mangalraj.S

  • What's the difference between routing and rate routing

    As we all know that routing normally used in discrete manufacture, and  rate routing used in REM, one of my client, the just use routing for REM instead of rate routing, are there any gurus can tell me some detail information about them?
    Thanks!
    Eric

    Hi,
    对于routing和rate routing来说,区别并不是很明显,但从流程的角度来说,routing适用于所有的离散型制造业,而rate routing适用于重复制造业!
    如果非要找出差别的话,就是routing可以定义并行序和可选序,而且rate routing只能定义并行序!
    具体的使用差别可以参考如下链接:
    http://help.sap.com/saphelp_45b/helpdata/en/03/bb1d0ca6e811d189010000e8323492/frameset.htm

  • Problem during Rate Routing Upload using BDC.

    Dear Sir/Madam,
    I am uploading Rate Routings using a BDC program which is working perfectly but having a single problem.
    In the initial screen of the transaction CA21(Create Rate Routing), I need to enter only the Material Number and its Plant and all the other fields should be left blank.
    But, here the group number field is automatically getting filled with the previous value and it is incrementing the group counter number. 
    I want the system to allocate different group number for  each Routing. I want the group number to be unique.
    Thanks,
    Ranjan.

    Dear Ranjan,
    While doing recording CA21. you would pass only the material number and plant (i mean you did recording of CA21 based on material number as well as plant not for routing number (group counter))
    Routing number (group counter) dynamic (In your case Internal number rage has assigned).
    So the Problem is:
    1st record of you internal table update smoothly because you program will pass only material and plant
    group counter (RC271-PLNNR) field is blank, after update 1st record system will regenerates the
    group counter number.
    ones the system updates the data it will generates Group counter number and assign to filed :(RC271-PLNNR).
    after saving the record system will go loop statement of you program. again program will call the call transaction statement with 2nd record of the internal table. call transaction statement pass the material number and plant field at ca21. but group counter number automatically poulated in the screen field because that time system can't be refresh the initial screen of CA21,
    so system will shows previous updated screen ( 1st routing record will show)
    Remove your bdc perform and add this code in your BDC perform.
    *        Start new screen                                              *
    FORM BDC_DYNPRO USING PROGRAM DYNPRO.
       CLEAR BDCDATA.
       BDCDATA-PROGRAM  = PROGRAM.
       BDCDATA-DYNPRO   = DYNPRO.
       BDCDATA-DYNBEGIN = 'X'.
       APPEND BDCDATA.
    ENDFORM.
    *        Insert field                                                  *
    FORM BDC_FIELD USING FNAM FVAL.
       IF FVAL <> SPACE.
         CLEAR BDCDATA.
         BDCDATA-FNAM = FNAM.
         BDCDATA-FVAL = FVAL.
         APPEND BDCDATA.
       ENDIF.
    *                Clearing the Group Counter                                *
       IF FVAL = SPACE.
         CLEAR BDCDATA.
         BDCDATA-FNAM = FNAM.
         BDCDATA-FVAL = FVAL.
         APPEND BDCDATA.
       ENDIF.
    above code: 1st time of call transaction FVAL = space means ( group counter field is blank)
    2nd and rest of the time FVAL <> space. means (previous record group number exists for new call transaction ) so system will be by pass with new record.
    Check with debugging mode. you will come to whats going in you code.
    Even i have go same problem while uploading routing data. i have find out solution after doing my RND.
    Regards,
    Akshath

  • Mass Changes to Rate Routing

    Dear All,
    We were trying to carry out mass changes to Rate Routing,
    by using CA85N we were able to make changes to Normal routing but not rate routing, in CA85N we were able to select only three types of task lists ie N, S & Q. Also checked in CWEB here also only the three types of task lists were provided for selection. Is there any other way for carrying out mass changes to rate rouitng, or settings in the above transactions.
    Regards
    Mithun

    Dear Mithun,
    In my understanding only CEWB can help you to some extent,otherwise you may have to develop some
    BDC's or LSMW's.
    Regards
    Mangalraj.S

  • Rate Routing Changes

    Hi All,
    Is there a possibilty to find out the changes made in the Rate Routing of a BOM regarding to Component Allocation over a period of time.
    Regards,
    R. Vijayakumar

    Dear Rajavelu,
    Try the standard report CA60,for task list type R - Rate Routing,include the check box for for all the options under Detailed Change
    documentation for and execute the report for some date range for any material and plant combination,this will satisfy your
    requirement.
    Regards
    S Mangalraj

Maybe you are looking for

  • Web Services Viewlets Don't Work ...

    I've been pounding on the 1.0.2.2 App server and the 9i RC JDeveloper for over a month. My latest problem.. I've created a stateless java class in JDeveloper. I've tested it functionality by running it at the command prompt. I've followed the viewlet

  • Accessing a different schema in Oracle

    Hi, I currently have a great deal of code that assumed it would have access to the same database schema as the logged on user e.g. "Select * from TABLE_NAME" (no need to specify schema name). I have found out that we will now be using a system where

  • Home sharing no longer works in latest update. Please fix

    Home sharing no longer works in latest update. Apple Please fix.

  • Why Can't I attach a file on iOS devices?

    I've got a web form together, and I want respondents to be able to attach files from the iphone. I haven't tried it on other smartphone platforms.

  • Error Message -2093

    I accidentally removed my Quicktime from my Add/Remove Programs on my Control Panel. I have tried to download it again and it says "QuickTime failed to intialize. Error # -2093. Please make sure QuickTime is properly installed on this computer." Then