Recovering files from external drive clobbered during 10.6.3 update

I have an external FW drive (500 GB WD MyBook) that was clobbered during the upgrade to 10.6.3 (The Mini this was attached to is part of the everything seemed to complete normally but the Mac wouldn't restart crew). The drive cannot be attached during boot-up, or the Mac will never get past the spinning pinwheel. If the drive is attached after boot-up, it mounts without any troubles, and DiskTools finds nothing wrong with the drive. If the drive is accessed, what ever process is using the drive will eventually "freeze". It's not a complete freeze, because the programs are still semi-functioning, it's just that what ever process is accessing the drive will not complete. For example:
1) The Finder starts copying files, but part way through, progress stops. The Finder is still semi-usable, and the animation in the copy progress box continues, but there is no actual progress in the amount of data copied.
2) Data Rescue 3 recovers 377.5 MBs quickly and then makes no further progress even though the "Elapsed Time" counter continually updates. I've let it run for four hours and there was no progress past 377.5 MBs.
3) Trying to shut-off Spotlight indexing on the drive via Terminal.app results in "mdutil -i off /Volumes/driveName" never completing, but I can open another Terminal window and navigate the directory structure, 'ls', delete small files, etc.
It seems that the problem is sustained reads; however, even if the drive is just connected, something problematic will be encountered. Usually when this happens, the only recourse is to shut down because Force Quitting the blocked app doesn't succeed. Sometimes, the shutdown works fine, other times the drive must be disconnected in order for the rest of the system to shut down correctly.
Can tar and/or cp in the Terminal be set to copy all of the Mac file data (I haven't Googled that yet)? Is there an "UnstopableCopier" equivalent for the Mac?
Any other ideas how to copy the files I need to recover off this drive? The plan is to salvage what I can and then reformat/replace the drive.
Ray

Update. It's most likely hardware trouble. I was able to get all the files off, but it took about a dozen tries. Each attempt would fail, sometimes after 1,000+ files, sometimes after less than a dozen. I could always go back and restart the copying where the previous attempt failed, so there were no corrupted files.
The problem seems like something's wrong with either the drive, the enclosure, or the firewire port/software. Now I just need to find out which. Any suggestions?
Ray

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