Regarding MRP Run
Hi All Gurus,
Can anyone of you tell me what is the outputs of followings?
1) Suppose we put MRP Type PD ,Lot-size- EX,Min.Lot size -5, Availability check 01,then what is the o/p after MRP run?
2) we put MRP Type -ND,lot size -EX,Remaining same as above .
3) we put MRP Type -PD, Lot size-FX,Fixed Lot-100,Remaining things are same as above .
Hi Narayan,
Please find the answer as below
1.The MRP will generate Procurement proposals for the order quantity.i.e the effect of EX-lot for lot order . If the order quantity is less than 5, then also the procurement proposal will be for 5nos.i.e effect of minimum lot size.
2.Since MRP type ND no planning i.e. no requirements generated.
3.The MRP will generate procurement proposals for quantity 100. If more nos required, then many procurement proposals each for quantity 100.
Hope is is clear.
Thanks and regards
Murugesan
Similar Messages
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Dear all,
What is the name of the program which runs in background during MRP run,
Please give details what it does during MRP run
regards
venkatHi,
The program is -> RMMRP000
To understand what the program does, first go thru' the below sap help to understand the concept, once you're clear about the same, you can sit down with your abaper to drill thru' the program to understand it technically.
http://help.sap.com/erp2005_ehp_04/helpdata/EN/f4/7d3f9344af11d182b40000e829fbfe/frameset.htm
Hope the above clarifies.
Regards,
Vivek -
Dear SAP Gurus,
The issue is PR is getting created for engineering during the MRP run of either Production / Materials. MRP controller for Production is 001 & material is 003 where as MRP controller for Engg. is 004, and we are not running any MRP for engineering items. Somehow PR is getting created for engineering items in the system.
Thanks,
RameshHI
did you mention any MRP controllers in th exit key .
if you haven't mentioned any thing then system willplan for all materials.
if you doesn't want to plan for engineering materials
, then you remove the procurment typa or remove the MRPtype
-ashok -
Effect of manually created proposal on MRP Run
if there is any proposal which might have been created by the user manually & not via MRP run, does it have effect on the results of MRP.
will the system ignores the requirement as it has been covered already via manually created proposal.Dear Geetika,
if there is any proposal which might have been created by the user manually & not via MRP run,
does it have effect on the results of MRP.
Yes definitely it have effect on MRP
MRP checks All Firmed Receipts & creates procurement proposals
will the system ignores the requirement as it has been covered already via manually created proposal.
Say for example demand is there for material as 50 PCS
Now manually user created Production order for that 50 pcs
Now if run MRP than system will not create any plan order as already Production order consists for 50 pcs
Again we have add demand for the same as for another 50 pcs
so now total demand became for that material is 100pcs
Now Run MRP system will create plan order for 50 pcs
As we have already 50 pcs of production order which is created manually
Hope the above clarifies
Regards
Madhu -
Is there a report to track the exception messages after a MRP run ?
We have a scenario at our client site where MRP run is not optimized to the fullest.
The planners are not trained on how to interpret those exception messages.
They are not trained on how to reschedule / expedite planned orders resulting from an MRP run.
Is there a report out in SAP that keeps track of
1) History of number of exception messages by type ( Expedite/Reschedule/Cancel)
2) History of number of exception messages that were acted on or ignored by the planner.
This is to create metrics on the usage of MRP exception reports by planners.
Appreciate your inputs..Hi
The exception messages are dynamic and time dependant. You cannot have history of exception message.. If your user is feeling difficult to use standard MRP reports. Create a new report using a function module MD_STOCK_REQUIREMENTS_LIST_API
It gives all MRP data including exception messages.
Regards
Antony -
When MRP run through background process in MDBT open PR and PO not comming?
Hi,
When MRP run through backgroung process in MDBT open PR and PO not coming in MDBT result.
Pls advise accordingaly.
Regards
rkRam,
Either I am totally misunderstanding your statements, or your business people are misinformed.
The output of MD01 (MRP total run in foreground) and the output of MDBT (MRP total Run in Background) ARE IDENTICAL, provided you have selected the same parameters.
Neither output contains a discrete listing of open Purchase orders and Purchase requisitions.
Standard output of both MD01 and MDBT are:
1. List of materials processed, with exception messages
2. Statistics
In addition, both of these programs also write MRP records to the MRP databases, provided that the "Display Material List" parameter is set. In this case, both of these programs will produce data that can be further reviewed and managed in MD05 and MD06. MD06 is the tool that most planners use to process the MRP database info.
If you wish to see a listing of the entire MRP results (either MD01 or MDBT), then execute transaction MDLD. This will produce either a spoolfile or a printed document.
For the PO or PR listings, review my earlier suggestions.
Rgds,
DB49 -
Open order quantity for mrp run
hi
for x material i was made a subcontracting PO
ORDER uantity was say 2000
deliverd quantity was 1500
rest of the 500 nos tobe deliverad on 30th agust
ie, OPEN ORDER QATNTIY OF 500 NOS WHITH delivery date
on 30th agust.
for the same materail there was an dependent requirement of say 1500 in the month of MAY2008
while MRP RUN for the dependent reqirement of 1500
i got a purchase requistion of 1000nos
and for the 500 nos saytem taken fron the purchase order
which was made as subcontracting
and throughs an expetion message which says needs the rescheduling
my requirement here is it should not consider the open order quantity which was there for sub contracting
it sholud create purchase requirement of 2000nos
plz suggest how to achive it
regards
sasikanth/vstI wanted to the same as you where getting in subcontract po but in a std po
hi
for x material i was made a subcontracting PO
ORDER uantity was say 2000
deliverd quantity was 1500
rest of the 500 nos tobe deliverad on 30th agust
ie, OPEN ORDER QATNTIY OF 500 NOS WHITH delivery date
on 30th agust."
guide me in terms of configuration
i think i am missing some configurations -
MRP run without one storage location
Dear All,
My client's requirement is they need to run MRP on plant level without considering one storage location stock
e.g if a material is having stock of 10 in unrestricted with storage location 1104. Now when mrp is run for 100 quantity planned order is created for 90 only planning strategy is 40....they want the MRP should not consider the stock in storage location 1104.....how this can be made possibe?
Please Suggest...
Regards,
Pawan ShettyDear all,
Pl. help me which user exit implemented for MRP RUN without Storage location ,b'coz. from slandered setting we are not able to do the same
Regards
Sandeep -
How to make Open Sales Orders consider unallocated stocks in MRP run
Dear Experts,
Maerial BOM MATERIAL TYPE STRATEGY GROUP PLANNING STRATEGY DESCRIPTION
Req-DM Req-CU
3. TF180TK fert 20 KE make-to-order
2. TH300TK halb 20 KE make-to-order
1. TA300TK roh 10 LSF KSL make-to-stock
As listed above material in line no.1 is required to produce 2 and
2 is required to produce 3.
I have open open sales orders for material TF180TK(fert).
What settings do I need to effect, to make the System consider Stocks & Open Purchase Orders for material TA300TK (roh) which are not allocated to these Sales Orders , when MRP run is carried out at plant level using MD01?
RegardsDear Bisolaaina,
I Think by mistake this duplicate thread might have been created so pls close it
Regards
Madhu -
Production orders not to be considered during MRP run
Dear SAPeers,
i want to know how to ensure that open production orders are not considered during the MRP run.
the following is the scenario.
PIR for march after MRP run creates a planned order. this planned order is converted to production order. now this production order is processed but not completely confirmed and TECOed after a certain quantity has been produced.
now we delete the old PIR and create a new PIR in the next month. now we revoke the TECO status of the production order and run MRP. I want to know how to avoid MRP from considering the open production order and create planned order for the complete PIR quantity.
Thanks and Regards
SrinivasanSrini,
what i am worried is shortfall of raw materials in case they were to open the production order in the current month after the planning has been done. how do we allocate raw materials for both the plan as well as the open production order?
Okay, you presumably had RM available for all of your production orders (and those RM were balanced by the reservations from the production orders). Now, you TECO the production order. In effect, any un-issued RM are now released and freely available for other orders/planned orders. Now you plan the following month. Those RM that were freed can and will be used for the new plan. Odd business process, but OK. Now, you re-open the production orders, and, yes, you will have a shortage unless you run RM MRP again. This is, ah, inconsistent with any business process I have ever seen.
The question that jumps to mind is, "Why re-open the old production orders at all? Alternatively, why were they TECOd in the first place?" If one knows that he intends to complete an order in production, one does not normally TECO the order, and then later reverse the TECO.
With respect to my name, I must unfortunately keep a low profile. Ever since I escaped from the mental institution, the thought-police have been hunting for me. I do not wish to be the recipient of any further electroshock 'treatments'.
Rgds,
DB49 -
Discontinuation Material in MRP run
Hi,
In our scenario, we are using Discontinued parts with (Discontinuation Ind - 1, Effectivity-out date - Nil) with follow-up material in MRP4 view of MM.
It is observed that whenever there is no sufficient stock exist, dependant requirement is not transferred to the follow-up material during MRP run. However is the same is happening during Material Availability check.
Is there any IMG setting for this to happen during MRP run also.
Thanks in advance.
Parthasarathy PHi ,Parthasarathy,
if an item to be disticontinued item , the following must be true.
1. you have to define Discont ind= 1, and followup material in MRP VIEW,
2. Both Discont item and followup items should have same base unit of measure.
3. When BOM of Header Material creation, discontinuation data is maintained for the discontinued item and follow-up data is maintained for the follow-up item -in CS01.
4. Then you have to assign some value for Discontinuation Group in "Discontinuation Data" for your Discot item in BOM. -in CS01
5. Then create a followup group with same value of Discont Group for yourFollowup item -in CS01.
During the MRP run the Dependent requirements of header material will be transferred to Followup item if it is not enough stock of Discont item.
Please check your Discont data has defined in BOM. The value of Discont group and follow group should be same.
please letus know for further doubts...
regards
pradeep -
Consideration of stock of discontinued FG or trading material during MRP Run
There is an functionality of follow up material for component. I would like to know if there is any similar option available for finished goods or trading materials.
I am doing procurement planning for externally procured Trading materials. Now my previous material A is being replaced by material B. Therefore all the planned independent requirement is available in system only for B. But still there is some stock available for material A. How can it be considered during MRP run for material B.
Example,
Material A:
On Hand Stock = 100
Planned Independent Req. = 0
Material B:
On Hand Stock = 300
Planned Independent Req. = 1000
In this case if we run MRP for material B, how we ask system to plan Purchase Requisitions for 600 instead of 700 for material B, considering stock of material A.Hello
Please refer to the following SAP note:
43636 - Discontinued parts
This note provides a detailed explanation of the system standard design of the usage of discontinued parts with material requiremenst planning and the most common questions about this issue.
The following information is provided on this note regarding the PIRs:
2. Planned independent requirements and forecast requirements are not redirected.
Explanation: Planned independent requirements after the effective-out date are not redirected but are provided with an exception message in the MRP list stating that they cannot be included in the availability check. Planned independent requirements and forecast requirements are therefore displayed in the MRP list and in the stock/requirements list. However, they do not influence planning
BR
Caetano -
Follow-UP Material Functionality into MRP Run
Hi
i wanted to just know anout the Functionality of Follow up material into MRP run .
how it would be help in case of MRP run , if i will use Follow-up Material.
Rgds
Pankaj AgarwalHi
i wanted to just know about the Funtinality of Follow up material into Specialy MRP run.
Whether system will consider the parrallal Material Stock and Open PO if we are considering the
A (1 nos) FG is having X (1 nos) Material is current part and Y is followup material for the Same with Indicator 1.
Suppose X-200 nos and Y -700 nos (Open PO also 200 nos)
then after MRP run suppose for A FG requirment is 1500 than is system will consider the Y-700 + Y-200(Open PO) and give the PR for X is only 400.
Regards
Pankaj Agarwal -
Process order should not take part in MRP run
Hello Colleagues
I looking for a way how to exclude not released process orders (we have PP-PI) from MD04 report. Not released process order should not take part in MRP run. I was trying to do it using OPJJ for availability check 02 and checking rule PP but I was not able to get result. Could you please help, probably there are other settings?
Best Regards
EduardHi,
Settings in OPJJ will take effect only when you create or release process orders.
As a work around you can try to exclude process order is
1. Create a Storage location and make it not relevant for MRP-OMIR
2. In Material master for the material in MRP assign storage location MRP as 1 (exclude storage location stock)
3. Create the process order, in the GR tab enter the storage location (not MRP relevant)
In the MRP run it will not take the process order into account.
After releasing change the storage location to the normal sotrage location.
In this process flow, the control is with the storage location.
Check it in your sandbox.
Thanks,
JK -
Hi experts,
During MRP run for a material , open PO quantity is not considered If delivery date mentioned in that open PO exceeds 110 days from planning date(MRP run date). If it is less , it considers open PO quantity.
MRP type = V1 (Reorder point planning)
Lot size = HB
planned delivery time = 0 days
What could be the reason for it? Pls help me out.
Thanks in advance,
Rgds,
jayWhen u keep your planning horizon 100 and in MD02 if ur using NETCH planning then system will consider the planning in between 100 days only If your open PO in out of planning horizon then it will not consider for the same.
If u want to do the same u have to go for increase ur planning horizon time in OPPQ.
whatever u required.
Kind Regards,
Nilesh
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