Regarding Rework in production order

Hi Everybody,
I am having an issue regarding re-work concept in prod.order.
Following is the scenario: The total prod. order quantity is 100 pcs, but 80 pcs are done correctly and 20 are bad quality. Our requirement is, client don't want to scrap the 20 pcs, instead they want to do Re work for it.
Is it possible to confirm the order with total 100 pcs but put 20 into re-work quantity (or) blocked stock.
Is it possible to do like this? if so, plz give me some steps to follow.
Thank you very much,
kanth

Hi Chandra,
Client don't want to do the confirmation for the whole 100 pcs at once and move the 20 pcs (which are of bad quality) into blocked stock. If i we do like this, we can't run the Prod.ord report and track the scrap quantities for that particular prod.order becoz in our case each prod.order represents a sub.contractor. ( external processing scenario)
is there a way to put the 20 pcs in scrap and while doing confirmation for the prod.order and receive the 20 pcs into stock?
It's for reporting purposes, to track the scrap % based on prod. order (sub.con)
Thanks in advance,
kanth

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Rework of Production order through Q notification

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I want to insert an reowrk operation / create new production order through Q Notifcation. Could some one provide me Config for the same. I am mainly interested in how to choose right function module
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Function module"
CO_ZF_PRODUCTIONORDER_CREATE
MD_ORDERTYPE_PRODUCTION_ORDER
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Production order-rework

Hi friends,
My strategy is Make to stock production. I have created my production order of quantity 100. Then i have deliverd the same quantity of 100 to store in t.code MB31 (against my order). Then i closed my order
My order status is:
CLSD CNF DLV PRC MACM GMPS SETC.
I have stocked my quantity in my store. Afrer 3 months, our people wants to sell the product through sale order. Now they find some damages in that final product. Now sales is returning the final product to production for rework.
How to reprocess the closed order again? How to go about with this scenario?
please guide me
Thanks
kumar

Hi Senthil,
Good afternoon and greetings,
Made to stock in production term is called as Repetitive Manufacturing and the cost object for the same would be Product Cost Collector. The Product Cost Collector doesnt have the concept of closing fully basically because the product cost collector would be a replica of the material itself.
In your case, a rework for production order is applied through by adding an additional work centre in the routing called REWORK. Re-opening a production in a different period may lead to confusion basically because the planned cost at the time of creating the order say before 3 months would have been £100 per PC. Now the standard cost estimate is £125 per PC and reopening the order will redetermine the planned cost again and when it is settled it will hit your profitability very badly because the variance would be £25 + rework cost. Thereby it is advisable to use the concept of standard REM.
Alternatively, if you want to use the Production Order only, then follow the sequence as below
1. Move the material from one code to another rework code
2. Create a new routing with REWORK work centre for the rework material code.
3. Create a production order for the rework material code
4. Transfer the material from rework code to main material code.
5. Settle the production order for the rework material code and thereby your P&L would be intact for the additional cost involved on the Rework.
Please reward points if found useful.
Thanking you
With kindest regards
Ramesh Padmanabhan

Error in Conversion of Planned order to Production Order

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And also I have maintained in the Capacity Req Planning
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My production order has been created ....but now m getting error while releasing it.
Its saying that "No checking rule maintained for operation"
I have maintained the checking rule in OPJK. But still m getting the same error.
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Experts
I want to do the closing of orders that are finished.(From COOIS)
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We have order type
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Pert

Dear Pert
Production order Balance should set to ZERO for closing the order
Plz refer this links for better undersatnding
[ Closing a Production Order;
[Production order closing;
[Order closing;
[Order Closing;
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How to create Disassembly production order type.

Dear All,
I've been reading threads regarding disassemblyi type production order usage, but in my system (SAP ECC 6.0) i don't have an option to select this type of order.
So the question is how to create this disassembly type for production order, what other settiings are needed for disassembly processing. And could you pls shortly describe best practise for disassembly processing.
Thanks in advance,
Regards, Andrey
Edited by: Andrey Kruglov on Jul 15, 2010 3:45 PM

Hello
Such functionality does not exist on the standard system, however, there is a functionality called Order Combination for the industry solution DIMP.
Please take a look on the following document, which describes the order combination scenario:
https://help.sap.com/bp_fm603/BBLibrary/HTML/372_EN_FR.htm
BR
Caetano

Creating Production Order with wrong production version

Hello Expert,
please provide me answer and solution to resolve our problem regarding creation of production order (CO01 and CO41), because SAP provide and propose production version which have alternative BOM which is status 02 (inactive) already it is not picking the production version which has active alternative bom for our finished material. it is allowing the production to be created even the bom was inactive.
please help us to this it still bugging our system
tenx

Hi Ryan,
Production version will be selected based on the field Selection Method field in Material Matser MRP 4 view.
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3 Selection only by production version
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If the selected field value is 3 always only by production version. Then system will select the First Prodution version mentioned in the Material Master MRP 4 View (production version Tab).
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Regards
radhak mk

Production order with sequence table names requested

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Anvi

if the production order not created then for routing you have to chaeck PLKO and PLPO table.
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match that PLNNR with PLKO and PLPO table you will get the routing data.
regards
shiba dutta

Equipment as PRT's during Production Order Confirmation

Hi Gurus,
During Production Order confirmation I cannot see whether I have consumed equipments as PRT which are attached to operation.
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Nilesh

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User exit for Production Order status

Hi all ,
Pl tell me about the : user exit for Production Order status
( i want CLSD status after settlement of the Production order .)
regards,

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for production order you have exits PPCO0001 - PPCO0023. In transaction SMOD you can see the documentation for all this exits. Actually I think exit PPCO0007 could be a possiblity for you. This exit is called by saving the order.
But maybe it would be better for you to use a special status profile? A user status is set if settlement status is set.
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Can anybody tell me if there is any user exit which will make GR and settlement of Production Orders at the same time i. e. as soon as production order is confirmed ( movement type 101 happens) the same production order will be settlelled immediately.............
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Bijay

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for production order you have exits PPCO0001 - PPCO0023. In transaction SMOD you can see the documentation for all this exits. Actually I think exit PPCO0007 could be a possiblity for you. This exit is called by saving the order.
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Also BADI WORKORDER_UPDATE could be interessting for you.
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Sabine

How to find the total value of the Production order

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I am developing one report in which , custumer have a req. to show the total value (in Dollar) of all open production order as well as the past production order ( not DELEvered & teco ) for the selected plant . for that i need BAPI or table name .
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Satish

Hi,
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surya

create the production order in CO01 and assign WBS element in the assignment tab of the order.
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ashis

Create a Production order for rework

Hi,
I would like to create a Production order for rework.
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I've tried to do it but I want to know if it's correct.
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Hi,
Use T code CO07- creation of PO w/o material, settelment rule as u mentioned and the quantity has to be maintained in rework.
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JDB

Create Rework Operation in Production Order

Hi,
I am looking for a function module that will create/insert an operation in a Production Order when a rework is done.
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Ryan

Hello Frank,
Please inform us the follwing details:
Whether you are getting the Status: PRT after Shop papers printing?
Immediately after the operation insertion (Because of Trigger Points) what is the Print Status?
Please refer the OSS Note for fuether details: 755992, 568883
Regards,
Siva

Regarding Rework in production order

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