Rejecting semi finished material in shop floor operation wise

Dear all,
How can I reject the material when I found the quality is not up to mark when the material is in process in shop floor in any operation.
Quality management is activated in material master but I don't know the process or steps for rejecting the material so that user cannot confirm the order.
Thanks in advance

Hello ,
You can reject in line production at any point of time due for quality reasons.
Quality activate with 03 inspection type
Critical MIC's - Defect recording marked ok in Control indicator.
In customizing, notification type needs to be assigned with inspection type.
when u recorded your results and any defect found then in bckgrnd notification created where you nedd to fill each and every information related to defect.
Now, your another query, if defect found then system won't allow confirmation for the order. than you need to use one exit EXIT_SAPLCORF_106, where you need to pass inspection lot number and its UD valuation, if it is rejected then system won't allow confirmation. on other hand you need to change it again once you found production ok as Accepted so that pp will confirm it.
Regards

Similar Messages

Production for semi finished material

Dear gurus,
i had a scenario where semi finished material is combination of different batches,for production of semi finished material i had 6 operations in which up to 3rd operation i have 3 production lines in which each batch in the line is identified by different batch no and in 4th operation all batches are mixed and if new batch is coming into 4th operation the material which is already in 4th operation enters 5th&6th operation continously for semi finished material and enters remaining operations for finished material production .semifinished material is not stored in any place it is continously flow from 6th operation which is semi finished material to another operation which is used for producing finished material.
suppose for week i require 100 m3 of finished material , and for each batch i can produce 2 m3 in each production line ,i require 50 batches for week .the production is continous .
can i follow by creating 50 production orders each of different batch ,by creating semi finished material in 4th operation , can any one please suggest .
Thanks

Hi Jitendra,
Checking Control (OPJJ) has no relation with MRP.It is useful in the case of Plan and Production / Process Order only to find out Missing part.
Now come to MRP again.
You have a choice of only 3 type of stocks to include or exclude them during MRP run while rest of the things like (PO,PR,Reservation etc are consider by default)
Go to OPPQ and after selecting Plant go to Available Stock.You will find that options,
- Stock in Transfer
- Block Stock
- Restricted Stock.
And one more thing Reservation is not a available stock but its one kind requirement and if there is no stock then system will activate the Planning file entry and during next MRP run it will generate Planning proposal also.
Regards,
Dhaval

Serial Number Error in YMFBF confirmation for semi-finished material.

Dear Experts,
We are having repetitive manufacturing scenario,while confirming the Semi-finished material ( X) in YMFBF Screen, after POST with Correction and Saving the Confirmation. Error Applied....
"Only the 0 serial numbers entered instead of 1.
Message no. IO304
Diagnosis
There is a serial number obligation, so the number of serial numbers must equal the number of serial numbers in the material document.
You can post the operation only if you entered the correct number of serial numbers previously.
System Response
Depending on the context in which the error arises, the system continues processing, or the required function cannot be performed.
Procedure
You have the following options, for example:
Check that the serial numbers are entered fully.
If necessary, display an error log.
If necessary, contact your system administrator.
Please give some solution for this,
Thanks,
Babarkhan

thread is closed from my side.

Serial number status of semi finished material.

Hi Gurus,
I have a serialized finished product.
I have a serialized semi finished material as a component of that finished product.
After issuing the semifinished to the production order of the finished product, the serial number status of the semifinished item becomes AVL.
I dont want the semifinished serial number to be reused once it is issued to a production order and the finished material from that production order is delivered .
Help me in acheiving this.
Thanks in advance.
Regards,
Gowrisankar.p

Hi Gowri Shankar,
You should maintain a User Status Profile for the Serial Number Profile, (Through Equipment Category).
Once the Semi finished Material with a particular Serial Number is Issued for a production order. The status should change to Say " Used". Then this Serial Number cannot be assigned again to a new Semifinished Goods.
User Status profile should be defined in transaction BS02.
Thanks And Regards,
Balasubramanian.

Sale of semi-finished material

hi All,
How to sell a packing material, semi-finished material, scrap material in SD.
is there any specialized procedure to do the same.
Regards,
Pavan

Hi
You have to decide how to set the process.
If you want to sell it differently than the other product,then first start with creating a new order type.
Then create a new pricing procidure if you feel your existing pricing procedure will not fullfill them.
You have to treat it as a whole new process.
Thanks
Subhabrata

Purchase View for Semi finished Material

Could we activate purchaes view for Semi finished material type..?
we have to do a branch transfer/STO of Semi Finished material and Purchase view is required for STO

Hi
use the Txn OMS2 select the material type HALB and go to the details button (ctrlshiftF2) above, you will find the user department screen showing the details of the views available, selcet the purchasing button in that wondow. Please select the appropriate valoes in the drop down from Internal/External Purchase orders by putting 2 for External Purchase orders and either 2 if it is internally produced or 0 of it is not produced internally. save the arrangement.
Regards

TRANSFER SEMI FINISHED MATERIAL TO FINISHED MATERIAL

Dear Sirs,
How I can TRANSFER SEMI FINISHED MATERIAL TO FINISHED MATERIAL because sometime by mistake semifinished code gets allocated to finished material.
Can you help in this regards.
Dnyaneshwar Maid

Hi Gordon,
Thank you for noticing me on forum.
I am Beginner in SAP System.
Are you asking for OS? then it is Windows 7.0.
Can you help in this regard.
Thanks & Regards
Dnyaneshwar Maid

To pick up semi-finished material from BOM

Hi friends,
How do i pick up only the semi-finished material from the BOM against the finished material???? Plz help me with the code.
For EX: 5000-00001 is the finished material for which der i a BOM.
it hs the components 4000-00001,
4000-00002 &
3000-00001.
I want to pick up only the semi-finished material i.e
4000-00001 & 4000-00002. Material Group for semi-finished is '4-1'.
plz help me with code.
Its very urgent
Thanks & Regards,
Purva.

Hi Hemant,
Check this post
To find the semi finished goods used in a finished good
You can get the list of Semi finished materials for a finished material from the Bill Of Material.
Use this function module CSAP_MAT_BOM_READ to read the BOM.
Regards,
Satish

Material on shop floor

Hi Experts,
I want track the material lying on shop floor, Please look at the below scenario.
For Finished Material A(100 kg) Raw material X (120 kg) required as per Bom
Production order Quantity for 200
GI quantity for Order 240 kg, Confirmed Quantity 100 Kg
So, 120 kg of Raw material lying on the floor, How to build the logic for this.
Regards,
Sudhakar.

Hi Sudhakar,
As i understand there can be 2 simple situations of excess material issued
1. your planned GI for raw material was 240 and you did the same but later on you found that your final yield of header material (finished) and GR was 100. So, you have used more raw material but did not get finished material enough to justify which will refelct in variances.
2. The other situation is what you may be having where stores issued 240 but you actually used only 120 to produce 100 finished good. You can simply do a return delivery in MIGO against that document number and selecting the particular raw material for 120 kg. 120 kg raw material will then be reversed through 262 movement which will reflect in material movemnt reports.
Regards
Sm.

How to attach returnable packaging material to raw material or semi-finished material or finished material?

Hello experts,
i want to send raw material to a subcontractor for external process. my raw material is Steel Rods and i am sending it for some micro blasting process or some finishing process.
i want to send the plastic crates with the rods. (capacity of 1 plastic crate is of maximum 6 rods).
my problem is, whenever i send the rods, the system should ask to send the plastic crates according to the qty of rods.(for 1 to 6 rods = 1 plastic crate).
if crates are not present in stock then system should not allow to send the raw material or rods to suppliers.
the plastic crates are my assets. it should be return back the same way as per the return qty of rods. and i should get the report like, how many plastic crates are laying with how many suppliers, when i had sent the plastic crates to suppliers, with what type of material, and how much cost of plastic crates is laying with my suppliers etc.
is it possible in SAP? if yes then please let me know what type of settings i have to do in SAP?
i am eagerly waiting for your reply...!.

T- code -cs01, enter Raw amterial, Plant , BOM usage and enter
enter your component material as Plastic carates qty 1 ea.
Click on Item Icon and enter as per below in the screen - Base qunatity - 6 ea
Double click on item 0010 on Display Material BOM : General Item overview page
On Basic Data tab- Quantity data - quantity -1 ea and remove tick mark from Box- Fixed quantity and save it.
Create PO , your material component will show on the screen- Material data tab.

Raw / semi finished material consumed in Finished products

Hi ,
I tried to find the material consumed by mov type - 261 for finished goods in t/c MCRE. It does not show any details.
Any other t/c which can be used or any thing missing the MCRE does not show any details
Regards
ShankarR

Dear
If you have material consumption for production purpose and you want analsyie the actual consumption collectively , then goto
COOIS-Select Documents Goods Movement -Standrad Profile -Eentre Order Type and Plant -Execute -It will display order wise all the compoenets with movement types and consumption qty.U can also select the Change Layout option to drag and drop the filed which you want to look into
Try this and come back
regards
JH

Rejection of subcontract material to vendor without return of material.

Dear friends,
There are some subcontracted (semi finished) parts kept with us which were received from Subcontractor after their process. As usual at the time of GR, the raw material sent to them were consumed at our end and relavent labour charges were paid to them towards this.
Later it is found that the parts are faulty and decided to reject the same to the Subcontractor.
1. We like to scrap the semi finished material at our end which will be later sold to external customer. For this stock of the scrap material to be maintained. (The scrap material is maintained in another material number and also it is in kg which is different than the semi finished material).
2. The value of the rejected semi finished good after deducting the scrap value has to be debited to Vendor account.
3. The labour charges also to be debited to the vendor account. (Can this be posted by subsequent credit?)
Friends, is there any solution to this issue. Please guide.
Thanks
Harikrishnan.

1. We like to scrap the semi finished material at our end which will be later sold to external customer. For this stock of the scrap material to be maintained. (The scrap material is maintained in another material number and also it is in kg which is different than the semi finished material).
After making the GR complete the cycle upto invoice verification and book the total labour charges.After that you scrap the semifinish material with movemen type 551.Then make a copy of movement type 561 say z61 after that upload the stock with scrap codes with Z61 and sell it.
*2. The value of the rejected semi finished good after deducting the scrap value has to be debited to Vendor account.
Pass the subsequent Credit in invoice verification for rejected semifinish scrap value.
I hope this way you can work out your requirement
Regards
Vivek Sharma

Scheduling semi-finished products

Hi Gurus,
Am working on a food industry implementation.
The scenario is that bulk quantities of product manufactured are packed in cans. Cans are part of BoM-semi-finished material.The cans are produced simultaneously and fed into the packing lines to pack the bulk material into cans.
The requirement is to schedule the can production simultaneous to the finished product production.
When am carrying out backward scheduling the system presumes that the cans should be readily available before packing operation starts - this is not the case.
If forward scheduling is carried out the requirement date is taken as the order start date for both the finished goods as well as the cans.
Have tried to use the lead time offsets in the BoM item details. But not getting the desired result.
Any help on the subject will be appreciated.
Tarang

Hi,
I have not worked with this.. Just check with the below:
Take takt time=1 (in days only) and check if the Production Order-1 overlaps with Production Order- 2.
Also, check the foll: (taken from help.sap.com)
You can define the overlapping for each lot-sizing procedure. Here, you must maintain the following additional parameters in the material master record:
You must maintain the cycle time (MRP data screen) for all lot-sizing procedures. The cycle time defines the number of days that the planned orders are to overlap each other.
For the fixed lot size, you must enter the partial quantity to be used for splitting in the field Rounding value.
For all other lot-sizing procedures, you enter the partial quantity in the field entitled Maximum lot size.
-Thaila Shree

Moving average price for semi finished products

Hi
Could anyone light on this issue,
Our client maintain moving average price for the semi finished material, need clarification on below points
1) What is the advantages and disadvantages due moving average price,
2) Which price in the material master after the production order settlement,
3) Is there any impact of this on WIP calcaultions
Thanks in advance
Mohan M

Hi
there are no advantages of it, ONLY Dis Advantages!!!
That will ruin your inventory valuation forever.. Consider the eg below if your price control is V
1. Your moving price in mat master is 100 USD
2. You Mfr on Jan 1 @ Actual cost = 110 in Prod order and Qty = 1.
Upon GR, GR will happen @ 100 and at period end if Qty is lying in stock, 10 variance will also be inventorized
BUT, now consider this
1. 1. Your moving price in mat master is 100 USD
2. You Mfr on Jan 1 @ Actual cost = 110 in Prod order and Qty = 1.
Upon GR, GR will happen @ 100 and variance lying is 10 in prod order
3. You Mfr on Jan 10 @ Actual cost = 110 in Prod order and Qty = 1.
Upon GR, GR will happen @ 100 and variance lying is 10 in prod order
4. On jan 15, you consume Qty 1 and qty lying in stock is 1
5. In period end, when you do settlement, following will happen
a. For prod order 1: Qty Mfd 1 and Qty lying in stock 1 - Result: variance 10 will be inventorized.
Mvg Avg price will shoot upto 110
b. For prod order 2: Qty Mfd 1 and Qty lying in stock 1 - Result: variance 10 will be inventorized.
Mvg Avg price (MAP) will shoot upto 120
System wont check whether the qty lying in stock pertains to prod order 1 or 2... It will simply check if the Qty of prod order matches with qty lying in stock. hence, it will keep on inventorizing variance in this case.... and your MAP will touch the sky
Regards
Ajay M

Is there possible to see all the semi&finshed material boms(any t-code).

dear pp experties
in our client side thousands of finished and semi finished material are there,,,, i want see all fini and semi fini...BOMS collectively,,, pls advise
thanx in advance

Dear Devendra,
Use T code CEWB and you will be able to see the list of BOM's or BOM component's as per the profile
you are selecting.
Regards
Mangalraj.S

Rejecting semi finished material in shop floor operation wise

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