Rem backflush componet quantity restriction

Dear All,
In our organization one requirement is there to restrict users to decrease the required BOM explosion qty.
User can increase the exploded BOM component qty but can decrease the exploded BOM component qty.
Pls suggest how it can be achieved.
Rgds

Dear SAP-MM,
This is not possible in standard SAP.
Check bu using some user Exit like XMRM0001 can help you in this case.
Regards
Mangalraj.S

Similar Messages

Component quantity control in PP-REM backflush

Hi all,
We are fancing the following scenario: a FERT material X is "produced" just packing toegheter 4 units of other FERTs materials X1..X4, without restriction of quantities from each material Xn in the pack. That means a unit of X can be made from 1 unit X1, 1 unit X2, 1 unit X3 and unit X4; and another unit of X can be made of 3 units X2 and 1 unit X4. The only restriction is a unit of X must contain 4 units of Xn.
Is there a way to control this packing scenario through REM backflush? I've created BoM, routings and production version for material X, but i can't find where to control components quantities as descrived.
Thanks in advance for ideas o guidelines in this issue...
mr.

Dear Manuel,
1.I'm not sure how this can be addressed through packing materials,but assume you have created 2 different BOM one
containing 1x1,1x2,1x3,1x4 and the other one containing 3x2 and 1x4.
2.Create 2 different production versions one assigned with alternative BOM 01 and the second production version containing
second alternative BOM 02.
3.Create REM profile allowing to backflush using preleminary cost estimate using T code OSP2 and error correction mandatory.
4.Create 2 different product cost collectors for each production version.
5.While backflushing the system picks the BOm components as per the production version and allow to confirm the product.
Check and revert
Regards
S Mangalraj

Incorrect routing in REM Backflush

Hi Experts,
While doing REM Backflush, after clicking "Actual activities", system is showing previously deleted operations and not showing the added newly added operations, hence these activities are coming in Actual cost.
Where as in preliminary cost estimation, consider the operation correctly .
REM profile is defined with " Post Activities - Using data from prelim. costing f. product Cost collector "
Thanks.
Kiran

Dear Himakar,
A rate routing is a routing for repetitive manufacturing. It enables you to easily reproduce the lean
production process.In the rate routing, the production rate per operation is defined (production time
according to a base quantity). *Set-up time is not usually defined, since no changes to setup are
planned.*
So its not required to mention any value for set up time ,so that its not considered for costing and the
other processes.
http://help.sap.com/erp2005ehp_04/helpdata/EN/60/c6c50f146347e1933b4c15144ec31b/frameset.htm_
Check these links,
Re: Very Strange: SET UP time is not calculated Automatically Even for sta
Re: Set up time not coming while confirming in MFBF
Regards
Mangalraj.S

Background Job in COGI(REM Backflush error handling)

Hi Everyone.
I have one question.
Our company use REM Backflush .
And Our REM profile setting is next.
- Use GI Backflush at GR posting
- Don't use report point backflush
- Create cumulated and individual postprocessing record
In this circumstance, we use T-code COGI to process backflush error.
When I execute the COGI in online, There is no problem
<b>But, After I make a job for background in sm37, When I execute background gob for COGI, There is a problem. In real, Background gob is will executed. But COGI errors remain as before.</b>

Hi,
Actually you should use
Transaction MF47
Program RMSERI11, for post process record.
For post processing , manually entry like storage location and Batch number(if batch management is enabled) is required , if the post process record is created according to this error.
And hence it is not possible to correct all the records by background job.
Thanks
Thamizh

Problem in REM Backflush in Repetetive Mfg

Hi
i got the following error when i try to run the REM BACKFLUSH in repetitive process. (MFBF)
" Update control of movement type is incorrect (entry 131 _ _ _ F)
Message no. M7226
Diagnosis
The system could not find entry 131 _ _ _ F in any of the movement type control tables."
if any body having any idea kindly guide me
Thanks in advance
siva

Hi,
Good afternoon and greetings,
Please go through the following OSS Notes
Note 216633 - MB01: Error M7 226 for automatic PO
Please reward points if found useful
Thanking you,
With kindest regards
Ramesh Padmanabhan

REM Backflush

HI GURUS,
I have craeted production version (MOD1)and done product cost collecter ,also complete mfbf (rem -backflush).
My new requirement is,
i have changes bom item and in rate routing i have changes some opeartios and activity types which assigned to MOD1 prod.version.
Now i want do product cost collecter amd mfbf transition with MOD1 version with new changes,can i do .
is it possible....

Dear Manoranjan,
In my understanding even if your product is a standard cost estimated material,whenever there is some change in the
BOM/Routing/Rate routing of this part,as explained our other forum friend use T Code MF30 to a preliminary cost estimate or else
goto KKF6N,after entering the part code,plant,select the production version,click on change mode and the cost calculator ikon and
then save the data.
This is a must to do activity once after there are some changes in BOM/routing.
Check and revert.
Regards
Mangalraj.S

Missing parts in REM backflush

Hi Gurus....
While doing a REM backflush using MFBF, a problem occurs such that a few of the component materials which are part of a BOM header material are missing. Ideally any material which is a bulk material will not appear in that list. In this case the material is not a bulk material also. While posting the document as well as while reversing the document, the missing materials never appear in that list.Please advice on the same.

Dear alapati naveen,
Please clear thse doubts,
1. Are you using a REM profile with reprocessing allowed?
2.If so means while doing assembly backflush,the system posts document for GR(131 movement for the
header material) and GI (261 movement for the BOM component's) for the material which has sufficient
stock to fulfill the requirement and the materials(component's) where there's a deficit of stock in that
storage location or plant goes to MF47(Reprocessing List).
3.In MB03 you can see the list of materials for which full posting has been made sucessfully,it might be
either GR or GI.
4.So you are saying partial GI has happened and so check in MF47 whether that one material other
than the bulk material lies here or not.
Check & revert back.
Regards
Mangalraj.S

Quantity restriction for Customers in Sales Order

Hi all,
Please advice on priority basis,
I have one requirement, we want to have quantity restriction for product & specific customer in sales order. system should not allow more than the defined quantity for product to particular customer. We dont have the contract process.
regards

Hi,
This can be achieved by the condition type.
Go to V/06 and copy PR00 and made the new condition type.
Now this will be your main condition type which will carry out pricing.
Assign this condition type to your pricing procedure and save it.
Make this condition type mandatory and remove it from PR00.
Now go V/06 and select your newly created condition type and click on detail.
Over there you will find condition update just click on that.
Condition type : C quantity basis.
Do these setting for your condition type.
Now go to VK11 and enter the condition type and store the data first.
Then click on extras u2013 additional data or press F7.
Over there you will find max condition base value.
Enter the total number of value which you want to sell to your customer.
Now every time you create order this value is getting updated for your customer for that material.
So when it reach the limit which you set then this condition type will be deactivated.
And because this will be mandatory condition type so with out this you wont be able to create the sales order.
Itu2019s a little bit confusing language hope so you will understand.
If you have any problem then let us know.
Regards
Raj.

BOM Component quantity vs Backflush Component quantity

dear sirs,
shall the 2 kinds of quantities be the same? when running backflush, component list exploded differs from that of BOM.
what is in contact with them in between?
thanks a lot!
Mandy

dear Venugopal,
my question is, provided all master data maintained in place, when running some planned order to backflush, the quantity of component list doesnt match that by diploid in BOM.
Say, material 1 stands 1kg in BOM (on condition of base qty 100kg of Assembly), when backflushing a planned order - 200kg, excluded scrap factor in BOM, the qty of material 1 in component list of backflush table doesnt equals 2kg.
thanks so much for your prompt support!
Mandy

Activity used for confirmation- REM backflush

Hi friends,
I am working on a Z report for getting cost of extra activity posted (Activity backflush) in REM backflush MFBF. Details are available in AFRU but I am not getting table for actual 'Activity type' used for confirmation.
I need this data for each (confirmation number + counter) or Document log.
Please help.
Thanks & Regards,
Sandeep

Hi R Brahmankar ,
Information available in S026, S227 & in MCRI & MCRJ is not wrt (Confir. number + counter) or Doc. logwise.
I couldn't use the FM. What are the input parameters for this FM?
Pl help.
Sandeep

Table for MFBF-REM Backflush

Dear All,
Can anyone please tell me me the table for MFBF-REM Backflush
Regards
Prashant

Hi,
What data you are looking for?
However below are the tables used in REM.
SAFK         RS Header Master Data
S025           LIS -- Run Schedule Quantities
S026           LIS -- Material Usage
S028           LIS -- Reporting Point Statistics
CEZP          Reporting Point Document Logs
CPZP          Reporting Points - Periodic Totals
The list is not exhaustive. Let others also add.
Regards,
Rohit.

Default Valuation type in REM backflush.

Hi,
In the configuration for split valuation (OMWC), for valuation category H (HALB), a batch HM has been defined as - Default: valuation type "in-house production" (DVT InhPr).
This means, for inhouse manufacture, system proposes this valuation type as default.
When, I create a production order for a material with this valuation type, system proposes valuation type HM for the given plant.
Where as, while doing REM backflushing for a material with this valuation type, system does not propose valuataion type automatically.
Why is it so?
Is there any other setting?
Is there any note for this?
Thank You,
-Madhavi.

Hi,
Apply following BADI
Goods Movements in Backflushing (Repetitive Manufacturing) BAdI RM_BFLUSH_GOODSMVT
Regards,
Sanjay

GR in REM backflush

Dear Friends,
While doing the REM-Assembly backflush, system is not showing the header material (131 movement) in the component screen of confirmation. Actually I want to post the GR into different storage locations. Now system is taking the storage location from the initial screen and posting the 131 movement. Hence I am not able to split the quantity into 2 different storage locations in the component screen. Please let me know, is there any way to show the 131 movement in the REM component screen.
If you need any further clarification, please let me know. Thanks in advance.
Regards,
KN

HI
Check the REM profile assigned to your material and also when you Backflushed the QTY then do post with correction system will explode the BOM and then fetch the qty required then you can edit them there and then save it. you wont be able to see the header material on the next screen but you can see the document generated in MB51or MIGO
Check and revert
Regards
Anupam Sharma

REM Backflush Scrap

Hello!!
I have a question on how the scrap is posted in MFBF transaction.
If we make 1000 units of a finished goods and 100 of them are scrap. In the MFBF transaction we can do the backflush for 1000 units first, this will leave 1000 units of finished good inventory and also system goods issues the finished goods BOM components. Then when i go in to record scrap for 100 units, system is only goods issuing on the BOM components and it is not reducing the finished good inventory by 100. How to handle this? We want to see 900 units in the finished good inventory.
Bottom line is, business wants to know both the gross units and the scrap for the finished goods.
Also, there is only one scrap movement 551 defined in the MFBF transaction, is there a way to have multiple scrap movements. We wanted to track multiple scraps with different movements depending on when it occurs during the production cycle.
Thank you in advance...

Hello,
You can maintain operation scrap, component scrap or assembly scrap and capture the extra goods movement. But this will increase consumption of materials where scrap is maintained. And you get report in terms of the total value (amount) but not in quantity.
What you can do is maintain scrap as one more material in BOM of FG with negative quantity. as by product.
When you backflush, system will list all materials being consumed along with scrap quantity calcuated with reff. to BOM quantity and total FG production qunatity. If you feel that scrap generated is different then you can change the quantity also here. You can define different store location to recieve the scrap quantity.
For Scrap movement type is 551 which is used in REM Profile.
Hope the information is useful
regards

REM - Backflushing

Dear PP Gurus,
I have 4 Reporting points. When I backflush 3rd RP system post that 3rd RP. But I want error message that means w/o confirm the previous RP system shoul not accept the confirm of next RP.
Just i want to confirm one by one RP.
Thanks & Regards,
S.Ganeshraja

Hi ganesh,
if u working with Mandatory Reporting point means(in Rem profile), system will give following warrning message " GR quantity > RP quantities: Temporary reqmts inconsistency possible" when you skip the pervious reporting point.
But still system allows to backflush due to warrning Message.
Now you want to system should not allow means just change, that warrning message to Error message.
goto OPJB - define message No RM 088 should me ERROR message. i havnt tried this, just check it.
regrads
pradeep

Rem backflush componet quantity restriction

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