Reorder point PR
Dear PP Gurus,
My client wants purchase requisitions to get firmed automatically for material having reoreder point planning after MRP Run.
Please guide.
Thanks in advance
Kailash Thakkar
Dear Kailash,
As per my knowledge, through MRP is it possible or not i don't know
but u can firm in MD19 in Mass
just go with re-order point MRP controller level & firm
Regards
kumar
Similar Messages
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Report for Reorder point, safety stock, current stock and fixed lot size
Hi,
Purchasing Dept. is looking for a report which can give list of materials falling below the reorder point, so that they can go ahead and create procurement proposals for those materials.
They also want to see the Reorder Point, Safety Stock, current stock and fixed lot size in the same report.
Let me know if there ia any standard report availbale which displays the same or any approach to get the same.
Thanks in Advance.
Regards,
Shankar Goud.Hi,
There is no standard report because this is meant to be managed by the MRP run.
The MRP lists show all materials that have a problem (such as stock below reorderpoint) but MRP generates requirements for these anyway and so all you need to do is to look for the MRP generated requirements (requisitions?) and you have your list?
Are you using MRP?
If so then please use the standard functions in MRP to get this.
If not, then WHY NOT?
Steve B -
Calculation of Safety Stock and Reorder Point under Forecast Model T
Hi Gurus!
Happy Holiday!
I would like to ask for your assistance on how the the safety stock and reorder point was calculated with the following values available. I would really appreciate it if you could give me details on the calculation.
Below are the values:
Basic data
Forecast date 01.12.2009 Unit CTN
Forecast model T Service level 0.0
Period indicator M Paramtr profile
Control data
Initialization Tracking limit 4.000
Model selection A Procedure selection 2
Parameter optimizatio Optimization level F
Alpha factor 0,10 Beta factor 0,10
Gamma factor 0,00 Delta factor 0,30
Basic value 5.464- Trend value 5.603-
MAD 4.758 Error total 4.722
Safety stock 1 Reorder pnt. 1
No. of values
Consumption 6 Forecast periods 1
Initial. periods 0 Fixed periods 0
Periods per season 12
Historical data
Period Original Corrected value
11.2009 3.000 3.000
10.2009 0.000 0.000
09.2009 0.000 0.000
08.2009 9.000 9.000
07.2009 21.000 21.000
06.2009 20.300 20.300
Forecast results
Period Original Corrected value
12.2009 0.000 0.000
Appreciate your assistance!
Thank you and Happy Holidays!
JiSweth, you are asking for consulting, and in my opinion it is way beyond what can or should be reasonable to achieve in such a forum. You are asking complex questions, that most probable have more than one possible answer.
I suggest that you get on-site help from a knowledgeable and experienced consultant. These are crucial business issues, and should be dealt seriously. -
Safety stock and Reorder point calculation in inventory planning
Hi,
How System does the calculation of own safety stock, and Reorder point, maximum safety stock level at parent and child location while running inventory planning services in SAP APO SPP. does anyone about the calculation please let me know
Regards
PuneetHi,
How System does the calculation of own safety stock, and Reorder point, maximum safety stock level at parent and child location while running inventory planning services in SAP APO SPP. does anyone about the calculation please let me know
Regards
Puneet -
Hi all,
Business Process is:
1. I am having 6 plants assigned to a single company code.
2. I had created material "A" and assinged to all 6 plants with
different manual reorder points, selected MRP type VB,.
Plants: 1000 1010 1020 1030 1040 1050
Sloc A100 B100 C100 D100 E100 F100
reorder point 100 20 30 25 18 32
i have defined all MRP plant parameters for individual plants:
From my central stores A100 at Plant 1000 the stock will be issued to remaining all Plants, so central stores-in-charge will run an MRP daily or weekly, as we have set different reorder points for the same material at receiving plants
(1010, 1020,1030,1040,1050) so system first triggers the shortfall at all receiving plants and later triggers the Supplying Plant 1000.
Requirements:
1. If the avaialability stock at sloc B100 at Plant 1010 is 15, after running MRP the system is able to create an Auto PR for 5 quantity,. so its working fine,,,,
but my client requirement is:
if the avaialability stock at various plants are:
Plants: 1000 1010 1020 1030 1040 1050
Sloc A100 B100 C100 D100 E100 F100
reorder point 100 20 30 25 18 32
avail stock 250 15 40 32 29 35
diff stock +150 -5 +10 +7 +11 +3
so if we observe the above table,,, we can see the difference stock (Avail stock - reorder point) now if my stores-in-charge runs an MRP, a PR for 5 quantity at Plant 1010 is generated, however we are having excess stock at different plants.
what we want is, if my stores-in-charge runs an MRP, no PR should be generated to any Plant except a message saying that at particualr Plants(1020,1030,1040,1050) there are excess quantity of (10,7,11,3) at their individual storage locations.
i am not having much idea about MRP run,,,
1. how to map the above business process in system?
2. if i use planned order concept, ie. during MRP run a Planned Order for a Plant will be generated later my stores in charge will convert this planned order to purchase requisition based on the stock availabile at different plants? so how to work with planned orders/
3. Can i do total mrp run for all plants (1000,1010,1020,1030,1040) at a time?
can any one please help me out,,, its urgent.
regards,
urendraHi all,
1. In OM0E i have defined planning scope and assigned 6 plants as sequence.
2. In MD01, i have selected the same planning scope, create purchase requisitions - planned orders, i have'nt selected any Plants.
3. system has given a msg that planning run scope is only possible through parellel mode, now i have selected the parallel processing check box.
4. after pressing enter,, system gvs me the following msg,,,
Please check the destinations for parallel MRP
Message no. MD251
Diagnosis
No destinations have been entered in Customizing or none of the the destinations (application server) entered are active.
In Customizing for MRP, you define the logical destinations (servers) to be used for parallel processing.
how to overcome this,,,
regards,
urendra -
Automatic creation of PR - at reorder point
Hi all,
My requirement is to create an automatic PR when the reorder point is reached.
could nay one pls advise me how to go about it.
Thanks N Regards
Aruna...Hi,
System can not create automatic PR even though you have defined reorder point planning.
When you run MD01 for your plant, which are all materials stock below reorder point system will create PR.
Regards,
Dharma -
Lot quantity to order for a material set as reorder point planning
Dear All,
Suppose the requirements of a material are as follows:
Week1 Required quantity - 100
Week2 required quantity - 150
Week3 required quantity - 300
Week4 required quantity - 500
This material is set as "VB" (Reorder point planning in the material master)
My questions is:
Can we use periodic lot sizing procedure for a material planned based on reorder point planning , so that MRP run will consider the requirements of a month (1050) and use that as the lot size to order material.
We want to plan the material if it falls below the reorder level, but we want the system to dynamically calculate the quantity to order based on the actual demand (and not on either fixed lot size or maxmimum stock level).
with regrds
Laxmipathi.G.VHi
Use Anyone of the following
1. Use automatic reorder point with forecast planning requirment.Where ssytem will calculate reorder point automatically based on weekly /monthly Forecast req.In this case Lot size you can use EX itself.
2. Use Planning type PD and lot size EX and Instaed of ROL use safety stock so that system will consider weekly sale req. and also safety stock according to that procerement proposal will be created.
Regards,
Velmurugan S -
Manual Reorder point planning stock is not showing in MD04
HI,
Would any one help me when i plan for reorder point planing the details furnished below.
Mrp type: V1
Lot size :HB
ROP : 30
Max stock level :1000
in Material master settings.But when i run the MRP using MD03 system is not showing available stock in MD04.It is showing 0 stock rather it would show 4 (MMBE un restricted stock..)
What are thesettings required or any thing missing in IMG. Please help me in this.
Regards,
SriniSrini,
You may also want to check if the Unrestricted stock is in a storage location that is excluded from MRP.
On MD04 you will then see a separate line item at storage location & the Qty =4 should appear as shown below.
12/02/2009 Unrest Stock 12 12
12/02/2009 SLocSt QANN StLoc: not plnd 0 8 QANN
12/02/2009 SLocSt VEND StLoc: not plnd 0 0 VEND
Hope this helps. Good lcuk.
thanks,
Ramm -
Lead Time Demand on REORDER POINT REPORT ??
Hi ALL,
Hope you all doing greate , I am very new in Re order point Inventory Planning Method. I have done all the configuration as;
i - Creates an Item and assign it to the specific IO where I am selection the Planning method as Reorder point and enter the other paramters under the lead time tab I am seleting the total lead time as 5.
I have define safty stock as 100 quantity.
I have configure the Forecast Set and forcast under it which contain an Item with Current Quantity is 1000 now I have call the Report to run so I am getting the rest of the thing except value Lead Time Demand ??
kindly help me in this regards, I would be so kind of you.
Thanks
Mohammad YounusHi,
There is a standard report that shows the actual average LT compared to the master data definitions. You can also see the details, and even update master data automatically if you want; WPDTC.
Regards,
Mario -
Change the MRP run fro Reorder Point to Forecast Based.
Dear Experts
My client is a battery manufacturing company, its Semi Finished product is Make-to-Stock and Finished Product is Make-to-Order. Initially the MRP was configured as reorder based and in Material master it was set as VM (Automatic reorder point plng ). But now we need to change the MRP form reorder point to Forecast Based. The rolling forecast of the coming 3 three months is given in Planned Independent requirement (MD61) as version u201800u2019 - REQUIREMENTS PLAN.
We have changed the MRP procedure in Material Master form VM to VV Forecast-based planning of the finished product but unable to get any result means no Automatic PR is getting generated, the we have changed all the materialsu2019 MRP procedure of that Particular BOM to have the required MRP and Automatic PR raise but still no expected result is coming.
I would request you to provide your expert opinion to execute the Forecast Based MRP, what else should I do achieve the Linking between the Rolling Forecast and MRP instead of Reorder point. Should I have to make changes in Material Master (Only on finished product, In house developed/manufactured Product, Raw material etc), any configuration change in MPR and PR . Looking forward for your specialist advice.
Regards
SonyI have provided the demand in MD61 and make stock level of the material in such a way that it should raise the PR for MRP run but it is not generating any PR. have checked that if I put value in the forecast tab of the material master manually then it is raising the PR but I need the system to pick the value form the demand that I provided in MD61. Is there any configuration related issue to get the values form the demand and generate PR accordingly. Please guide
Should I have to provide 'VV' at the first level of the Material at its master data or at each component of the BOM irrespective of
the components for Semi-Finished (In house production), Raw materials (Procure from the supplier). Please suggest... -
Max stock level and reorder point for all the materials
Dear experts,
Is there any standard mm report that will give the details of max stock level and reorder point details for all the materials?
Thanks in advance,
Regards,
KrishYour requirement can be pulled from table MARC. I dont think there is a standard report to meet your requirement. You can meet your requirement through SAP Query though.
-
Dependant requirements are to be considered in reorder point planning
Hi,
We are currently using safety stock planning with PD.but the problem is that MRP triggers a procuement proposal when ever the availabile quantity(not the stock) falls below safety stock(as it considers MRP elements like DEP REQ etc in the net requirements calculation).
Now if i propose VB,it does not consider the dependent requirements at all(they are not even displayed)
Requierment is that the procurement proposals should only be triggered when the safety stock falls below the physical stock and DEPREQ's and all other requirements should still be displayed.
I appreciate your help in getting me through with this.Thanks.
RamDear Ram,
go to the customizing of MRP type ,
ther you will find the field 'Reorder point planning with external requirements'
Indicates whether an external requirement (sales order or manual reservation) is included in the net requirements calculation for reorder point planning.
If yes, you can decide whether it is to be included:
-in the complete planning horizon, or
-only within the replenishment lead time
I hope the above information will be useful,
best regards -
Regarding reorder point planning.
Hi experts,
I have entered safety stock as 40 pcs., reorder point 50 and created requirement for
may 09 - 30 pcs.
jun-09 - 30 pcs.
After executing MRP run it is showing planned order for 50 pcs. only.
But the requirements are not covered I mean to say at last the available qty should be zero.
Please help me on this immediately.
Rgds,
Parul.In Consumption based planning(re-order point planning), planned independent requirements or dependent requirement will not be considered in the net requirements calculation. Instead, it is triggered when stock levels fall below a predefined reorder point .So, all the planned independent or dependent requirements in a certain period of time should have been considered before setting the reorder point
Therefore, these planning procedures are used in areas for planning both B- and C-parts and operating supplies.(low value materials, but consumption is more)
In reorder point planning, SAP checks whether the available stocks are below the reorder point that has been set for the material. If they are, SAP will create procurement proposal.
We can determine the reorder point manually (u201CVB-Manual reorder point planningu201D MRP Type in standard SAP R/3) or, it can also be calculated automatically using the material forecast (u201CVM-Automatic reorder point planningu201D MRP Type in standard SAP R/3).
In standard SAP R/3 system, besides u201CVB u2013 Manual Reorder Pointu201D and u201CVM u2013 Automatic Reorder Pointu201D MRP Types, there are also other MRP Types that have reorder point as its basis to calculate requirement with additional procedure which count external requirement (sales order and manual reservation) as a requirement. The MRP Type are: u201CV1-Manual reorder point with external requirementsu201D and u201CV2-Automatic reorder point with external requirementsu201D.
If you want to include requirements in the reorder point calculation in addition to the customer requirements and manual reservations,
go to SPRO ->Materials management ->consumption based planning ->master data -> MRP Types
Select the mrp type v1 and
select the following fields:
o Requirements for materials to be provided in subcontracting
o Dependent order reservations on the basis of production orders
o Dependent order reservations on the basis of maintenance orders or networks
o Release orders
o Purchase requisition releases
o Forecast delivery schedules
regards,
sikkandar basha -
Automatic reorder point planning
Hi Gurus,
Cud somebody guide me on the Basic settings required for AUTOMATIC REORDER POINT PLANNING'VM',Including SPRO settings.I cudnt find an answer for this from previous FORUMs.
Kindly give me u r suggestions or aslo suggest some good links for PP documents or links concerning with Automatic reorder point planning and its settings.
THNX in ADVANCE
HKRhi HKR
In automatic reorder point planning, both the reorder level and the safety stock level are determined by the integrated forecasting program.
The system uses past consumption data (historical data) to forecast future requirements. The system then uses these forecast values to calculate the reorder level and the safety stock level, taking the service level, which is specified by the MRP controller, and the material's replenishment lead time into account, and transfers them to the material master.
Since the forecast is carried out at regular intervals, the reorder level and the safety stock level are continually adapted to the current consumption and delivery situation. This means that a contribution is made towards keeping stock levels low.
http://help.sap.com/saphelp_47x200/helpdata/en/f4/7d256344af11d182b40000e829fbfe/frameset.htm
regards
sachin -
Hi Friends, Can anybody please convey complete procedure of manual Reorder pointplanning step by step including T codes. Full points will be awarded....
Edited by: k prasanna on Aug 1, 2008 12:57 PMHi,
1. MM02 - MRP 1 view, here enter MRP Type - VB, Lot Size - EX and then enter Quantity for Reorder Point generation
2. MD02 - MRP Run for Material with following Parameters
Material
Plant
Processing key NETCH Net change for total horizon
Create purchase req. 1 Purchase requisitions
Delivery schedules 3 Schedule lines
Create MRP list 1 MRP list
Planning mode 3 Delete and recreate planning data
Scheduling 1 Basic dates will be determined for plann
Activate all "Process Control Parameters"
And then Press Enter.
System will give Planned Order/Purchase Req. if Stock of Material falls below the Reorder Point.
Also put some stock for the material so that you can analyze it in better way. -
BAPI_MATERIAL_MAINTAINDATA_RT reorder point & Forecast parameters
Hi
I use BAPI_MATERIAL_MAINTAINDATA_RT for change reorder point and only this, but after run i see that the forecast parameters changed too.
example code
head-material = matnr.
head-logst_view = 'X'.
plant-material = matnr.
plant-plant = werks.
plant-reorder_pt = value.
plantx-material = matnr.
plantx-plant = werks.
plantx-reorder_pt = 'X'.
CALL function 'BAPI_MATERIAL_MAINTAINDATA_RT'
EXPORTING
headdata = head
Importing
return = return
TABLES
plantdata = plant
plantdatax = plantx.
I try to select/deselect auto_reset (reset forecast model automatically) but nothing was changed.
Do you know what is wrong whit this??
Best Regards
Szymon Glapiak
Edited by: Szymon Glapiak on Nov 4, 2008 6:20 PMHi,
You might need to check for an OSS Note for this BAPI.
For detailed Desc of BAPI, Refer to http://abap.wikiprog.com/wiki/BAPI_MATERIAL_MAINTAINDATA_RT
Or you can also use WE60 for IDOC ARTMAS01, the segment definition will help you to understand the BAPI parameters.
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