REP-1401 and ORA-12571

Dear All,
Oracle fusion middleware version (pfrd) : 11.1.1.4
OS : Windows 2008 X 64, 2 CPU and 8 GB RAM
When we run a huge report we are encountering REP-1401 and intermittently with accompaning error ORA-12571, but when the same report ran for one month report it is working fine.
REP-1401: A fatal PL/SQL error occurred in program unit cf_anct_docsformula.
Since the report is running fine for 1 month period, we concluded that this issue is not a report error or formula columns used and narrowed it to some configuration or ORACLE bug.
We have increased the JVM heap and tired but we couldnt able to get the report. Also we tried searching in oracle support but no hits.
Please let me know if any one had encountered this issue.
Regards,
Anand.

Error – ORA-12571 is related to TNS:packet writer failure  and error occurred during a data send.                                                                                                                                   
For further investigation, you need to turn on tracing to collect the logs.

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    Let me clear you the first thing...
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    Regards,
    Soofi.

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    Natarajan.U
    Mail:[email protected]

    I pretty sure that the problem is the BarcodeMaker.java class in the oraclebarcode.jar. I got the barcode example to work locally (on Windows XP) in reports builder, but I couldn't run it in our webApp on a Solaris appServer. However, I was actually just doing the barcode example to learn how to display gantt charts in a report. So I wrote a simple java class called GantChartTest that uses the JFreeChart API to create a gantt chart as a jpg. I followed the bar code example almost exactly and my gantt charts did show up on the Solaris appServer. Here's my imagefilename function:
    function ImageFilenameFormula return VarChar2 is
    myFileName varchar2(500);
    result varchar2(500);
    thePhase VarChar2(50) := :phase;
    estStartDate VarChar2(50) := :est_start_date;
    estEndDate VarChar2(50) := :est_end_date;
    wipActualStartDate VarChar2(50) := :wip_actual_start_date;
    wipActualEndDate VarChar2(50) := :wip_actual_end_date;
    begin
         myFileName := srw.create_temporary_filename;
         GantChartTest.createGanttChart(globals.bcobj, thePhase, estStartDate, estEndDate, wipActualStartDate, wipActualEndDate, myFileName);
         return(myFileName);
    end;

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