Repetitive manufacturing activity and componenet backflush

Dear experts,
We use repetitive manufacturing. We use BAPI_REPMANCONF_CREATE_MTS for repetitive manufacturing. We have a requirement that to change the activity quantities and component in or before confirmation.
Moderator message: not a proper question, please do more research before posting, show what you have done yourself when posting.
Edited by: Thomas Zloch on Jun 27, 2011 2:56 PM

anyone?

Similar Messages

Repetitive Manufacturing - Backflushing

Hi Gurus,
I am new to Repetitive manufacturing Scenario, I have created a planned order and then done the required steps of Backflushing and GR and completed that.
After which I found that the components are not correctly consumed during backflushing. One of the component was consumed in less. Now I want to charge this remaining qty to that order.
But when I try to do this using the same tcodes like MB1A, MIGO with 261 movement against that order, Error message "Internal Order..................."
is displayed,
Please let me know on how this problem can be solved, this may look silly, but being new to this scenario Can any one please help me.

Hi,
If you want to correct then you have only option to reverse the backflush from MF41 and perform the fresh confirmation (backflush) like same in production order confirmation cancellation and then re-confirmation.
While reversing syetem updates the stock for components and for finished part its create planned order for reverse quantity (depends on rem profile settings).
If any question then please inform.
Regards
TAJUDDIN

Options on BOM component backflushing (Repetitive Manufacturing)

We are in the process of implementing Repetitive Manufacturing and we would like some insight regarding BOM
component backflushing.
Our requirements:
1) In a scenario with insufficient unrestricted component stock the entire transaction should be stopped, including the
Goods Receipt of the assembly. We do not want backlogs generated and we do not want a correction dialog box. We
only want the GI of component stock to happen for exactly the exploded BOM quantity or not at all.
2) No opportunity should be given for the end user to modify the GI quantity of the BOM components even if there are
errors.
Unfortunately I have not found a combination of configuration settings in the repetitive manufacturing profile that can
completely satisfy those requirements. Several settings have come close or give us other means of controlling the
process but none have been a perfect fit. We've also looked into setting the stock deficit message (M7021) to "E" but
we are worried about compromising other processes with that approach.
Can you please let us know what, if anything, we are overlooking and what options are available to us to meet these
requirements?

Dear Prasad,
1.Check in the REM profile whether the check box for error correction in dialog mode is mandatory.
2.Check for this authorization object,under the main object C_BACKFL,check for this object BF_POST ,check whether the tick mark
is for all these values.1 Post without correction
2 Display BOM/routing
3 Change BOM/routing
Better not include the tick mark for option 3 and i hope this will solve your problem,
Check and revert
Regards
Mangalraj.S

Repetitive manufacturing and 2 ways of manufacturing

Hello,
One finished product called A is manufactured using 2 different ways :
-> one way is to use a supplied component B ( bought from a supplier )
-> second way is to use a semi-finished product C instead of using the supplied component.
the two ways can be used in the same time.
How to manage this from the creation and management of the BOM and master data to the MPS/MRP in SAP in REPETITIVE MANUFACTURING ?
Is there a best practice for that ?
Thanks.

1.You have to Create Alternative 01 & 02 for FG material.
2.Create two routing if Production process is different using different BOM.
3.Create the Version 0001 with 1st alternative & 0002 with 2nd Alternative.
4.Then Create Product Cost Collector for both the Version.
5.Run MRP. Planned Order will get generate.
6.Specify the production version at the time of production booking. The material consumption and activity booking will be
done corresponding to the production version specified.

Repetitive Manufacturing and Planning Strategy 52

Can I run Repetitive Manufacturing on a material with the planning strategy of 52 (Plnng w/o final assem. w/o make-to.stock) ?
When i try to perform backflush on the planned orders, i am faced with the following error :
<b>Plnd ord. <i>XXXXX</i> is a plnd order for planning w/o final assembly
Message no. RM131</b>
Please advise.
Thanks

for planning strategy you can execute production(ie backflush in REM) only after u receive a sales order. please ensure that a sales order is in place.

Repetitive Manufacturing and Run Schedule Header

Dears,
Could you Please Explain to me the Process of Repetitive Manufacturing after run MRP and get planned orders for RS
What happend after that , how to deal with planned orders and and how to create Run schedule Header
Please note that i'm aware about no need to create RSH just product cost collector
Regards
Rami

Dear Rami,
As explained by our forum members the concept of creating RS header is more valid and not required,configuring a REM profile in
OSP2 and assigning the same in the material master and REM allowed setting in MRP4 view and in the production version and
scheduling parameters in OPU5 for order type PE is sufficient.
If you want more explanation regarding the same means please revert.
Regards
S Mangalraj

Evaluation Structure for Production Order and Repetitive Manufacturing

Dear PP friends,
I am trying to create a Evaluation Structure with reference to an Evaluation Structure (t-code MCR7). I need to join the Standard Evaluation Structures S021 (Production Order) and S026 (Material Usage), but S021 is not appearing to choose characteristics and key figures.
Does anyone have suggestions?
My requirement is to create a report where I can see goods receipt x goods issues per order.
Thanks in advance.
Marcos

Hi,
As we know that In Repetitive Manufacturing, components are often staged at the production line without reference to a particular order.
To create the demand program again for your production order, you must define the planning strategy for a product. Planning strategies represent the methods of production for planning and manufacturing or procuring a product. and run the scenario accordingly.
Regards
Chandra

Repetitive manufacturing:backflush

Dear experts,
At my client place , repetitive manufacturing scenario is there.
While doing back flush, I am facing an error "Argument 1061 not contained in table T437D"
"Message no. RM001"
Please guide me where I am going wrong in customisation.
Regards,
Sameer

Dear Sameer,
check for this 2 settings,
SPRO-Production-Repetitive Manufacturing-Planning-Define scheduling parameters for Planned orders (OPU5),Check
*whether for order type * or for order type PE - Run Schedule*Quantity for Plant RA01 whether you have maintained the
relevant required parameters.
Then also in SPRO-Production-Repetitive Manufacturing-Planning - Planning Table-Maintain distribution for Planning
table whether you maintained the setting for the plantRA01.
Once after doing this setting,it gets updated in table T437D.
Regards
Mangalraj.S

WIP FOR REPETITIVE MANUFACTURING WITH VALUATED SALES ORDER

Dear All,
We are in the process of implementing Repetitive manufacturing with valuated sales order(MTO). I want to clarify whether in this scenario WIP will be generated.
Since, at the time of final backflushing, what ever GR done for finished goods, the GI for its components will be done automatically. The components will be issued based on the BOM. I think in this scenario WIP will not be there.
Please tell me whether i am correct.
regards
ranga

Thanks. I have another scenario. My client wants to transfer all cost of HR,Admin, finance etc and other indirect production cost center cost to production cost center. I mean they want to charge on the product. I have to production cost center. Client will give me the basis for allocating the cost. I have to do assessment and distribution for cost allocation
But, I want to clarify how do i include the admin, hr or finance and indirect production cost center cost in cost component structure if i do the above process.
How to do the cost splitting.
regards
ranga

In Process Inspection for Repetitive Manufacturing

Hi All,
I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
Regards,
Bilal

Hi,
Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
Please define that and try to run the transaction MFPR.
It should solve your problem
Regards,
Sumit Gupta

Repetitive Manufacturing Scenario

Dear All,
I would appreciate it if you can provide me with a FLOW of REM, a walkthrough guide with transactions to test the REM scenario and pre-requisites of each transaction.
Thank you

Dear,
Reporting Point Rem
Steps are as,
1)You must assign a suitable repetitive manufacturing profile in the material master record to be able to backflush a material using either the mandatory or the optional reporting point backflush function.
2)You must set the optional or the mandatory reporting point backflush in the repetitive manufacturing profile.
3)This type of backflushing corresponds to the milestone confirmation in make-to-order production. Therefore, in the routing, you must select a control key which has indicator 1 (= milestone confirmation) in the confirmation field.
4)You must enter the routing in the production version of the material. The system first looks for the routing entered in the detailed planning section. If no entry exists here, the system then uses the routing from the rate-based planning section.
5)You must carry out a version-specific or a standard cost estimate.
6.You are recommended to use the version-specific cost estimate which can be carried out in shorter intervals than the standard cost estimate.
Reporting point is a concept for REM. This is to be set up just like Milestone operation.
Select the Control key which is relevent for Milestone confirmation like PP01
or select a control key which is having the confirmtion selected as *1 - Milestone confirmation
You need to select REM profile 003 or 004 from sttd REM profiles to have Reporting Point and in OP67 (Control key for Operations) you need to set confirmation to 1 - milestone confirmation .
Please try and come back.
Regards,
R.Brahmankar

Repetitive manufacturing

I have a knowledge question regarding collective entry of confirmations using repetitive manufacturing u2013 transaction MF42N.
Is there an option to get data from planning table (MF50) pre-selected to simplify final backflushing such as:
Preselect all planned orders (PE) of a defined plant for a pre-selected planned production date or all materials with planned orders for a defined planned production date shall be pre-selected.
I donu2019t see an option to preselect open planned orders for backflushing .
I only see the option to manually enter either material or planned order for each single planned quantity from planning table.
It is vital for the central kitchen food production process to be as simple as possible.
Whatever can be pre-selected improves usability of this process for Retailers significantly.
rgds
sandeep

Hi,
Your thought of having pre-select data like Planned Orders (PE) for a particular period in MF42N is really a good one... but I don't see any user exit/anything available for this.
But this could be achieved by developing a custom report, in which you can first fetch data like Planned Orders for a particular period and then provide those details to MF42N through a BAPI.
Again not sure how feasible it would be...
Regards,
Anup

Repetitive Manufacturing Profiles

Hi Experts,
i have a question about REM profile:
in the repetitive manufacturing profile (REM profile) that we want to post activities,
what was the difference beetwen standard cost estimate for material and preliminary cost estimate for the product cost collector in sales order related production,
what is the result of each selection in sales order related production and which setting is recommended for this case,
I would be highly appriciated if you can respond in detail.
Your help would be appreciated.
Thanks.
Azam

Dear Azam,
1. If in the REM profile if the radio button is selected against standard cost estimate,then while doing
backflushing the system picks up the standard cost estimate of the material from the material master and
confirmations are made & variances are calculated.That's CK40N is to be carried out periodically.
If there's no standard cost estimate for a material means then you cant do the confirmation in MFBF.
2. If in the REM profile if the radio button is selected against preliminary cost estimate means while creating
the product cost collector for a material and saving means then based on this cost itself confirmations can
be made in MFBF,no need to carryout the costing run in CK40N.You can see any standard cost of the
material in the material master in costing 2 view.
3. In the case of Make to Order scenario as per to my knowledge based on preliminary cost estimate it self
we can do the confirmation.
4. Please check these links [Standard Price with Valuated Sales Order Stocks |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
[Example for Valuated Sales Order Stock Without Product Cost by Sales Order: Quantity and Value Flow |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
[Product Cost Collectors in Sales-Order-Related Production |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
Regards
Mangalraj.S

WIP on Repetitive Manufacturing

Hi,
I like to have your help for the following situation:
I have the material VIDRO001 on plant IC created to be used in Repetitive Manufacturing. It has assigned a REM profile and a production version.
For it, I created the material cost estimate. The cost was saved, marked and released. Now, the material has the planned and standard cost for the current period.
The material has a product cost collect (order type RM01) with:
. Costing variant for planned costs PREM
. Costing variant for actual costs PPP2
. Result analysis key 000003
For the product cost collector it was created a material cost estimate with costing status KA (costed without errors).
The valuation variant assigned for WIP is defined with priority 1 on Plan Costs/Preliminary Cost Estimate.
For the product cost collector, I have done the following process:
. Goods issue 15.45 Eur
. Production activities (operation 10) 15.84 Eur
. Overheads (by overhead costs processing) 1.27 Eur
So, in this scenario, I have as Work in Process 32.56 Eur.
However, when I execute the Work in Process Processing, the WIP value calculated is 0.
This processing is done with transaction KKAS with the following data:
. Material VIDRO001
. Plant IC
. WIP to Period 11
. Fiscal Year 2006
. RA Version 0
. Test Run active
. Log Information Message active
Thanks and best regards,
António Oliveira

Hi Suraj,
thanks for your response.
In fact, we have more settings on IMG path you mentioned. On that settings we have:
. Define Results Analysis Keys
000003 - WIP Calculation at Target Costs
. Define Results Analysis Versions
CIFL 0 Planned/Real Version, with the following parameters active:
   Split Creation/Usage
   Generate Line Items
   Deletion Allowed
   Assignment/RA Key
   Update/RA Key
   Status Control A
   Cutoff period for actual RA/WIP 1,1998
   Actual RA
   Several cost elements defined
. Define Valuation Method (Target Costs)
CIFL 0 000003 REL   2 WIP Calculation on Basis of Target Costs
CIFL 0 000003 DLV   3 Cancel Data of WIP Calculation and Results Ana
CIFL 0 000003 PREL 1 WIP Calculation on Basis of Target Costs
CIFL 0 000003 TECO 4 Cancel Data of WIP Calculation and Results Ana
. Define Valuation Variant for WIP and Scrap (Target Costs)
   Valuation variant D02
   Priority 1 Plan Costs/Preliminary Cost Estimate
   Priority 2 Current Std Cost Estimate
. Assignment of Valuation Variant for WIP
CIFL     0     000003     D02
. Define Line Ids
   0001     COP     Primary costs
   0001     COS     Secondary costs
   0001     REV     Revenues
   0001     SET     Settled costs
. Define Assignment
   Several entries for CIFL/0, depending on cost elements
. Define Update
   Several entries for CIFL/0, depending on Line Id with the respective cost elements
. Define Posting Rules for Settling Work in Process
CIFL IC 0 WIPR 0     8135200009 3520000000
Sorry for the extensive explanation and thanks again for your attention.
Best regards,
António Oliveira

Triggering Repetitive manufacturing inspection lot - insp type 13

Dear Expert,
I have activated 13 insp type for my semi-finish material,
in the routing also for the last operation control key has maintained.
Finally in the production version also we have selected the the same routing.
I am not able to create Inspection lot for repetitive manufacturing.
Please tell me what settings need to be done.
Thanks
DON

Dear DON,
Before posting thread please refer to earlier created theards you may find some thing which you were looking for related to your query.
you will definatly find the solution,If the threads are not there then post the new thread with your query.Our great Gurus will help the needy.
please refer to
[In Process Inspection of Repetitive Manufacturing;
for your repetitive manufacturing
if this is not enough,follow this as given below.
MM01/MM02
Activate inspection type 09 at the time of material creation. AND enter the number of days in the field "Inspection interval" in QM view.
This field indicates at what frequency in days you need to trigger the recurring inspection lot.
QA05
Define a variant for recurring inspection lot generation. Refer the below pasted link for the same.
Related Thread
It will trigger the inspection lots according to the date of next inspection date in he Batch.
QP01
You need to keep a inspection plan ready to record results for this lot.
QA32
Record Results for the inspection lot.
Perform UD for the lot.
To create variant through QA05 will not enough. You need to schedule the job, and release them also.
To check whether you have successfully scheduled the job or not.
Run QA05, here you will be able to see a line item for the variant you have created. correct?
1}
So select that line and click on the button "DISPLAY SCHEDULING", if the scheduling is not carried out, it will through the "Message no. 38001 - No jobs found in the display client" else will show the it will show "Recurring insp: job planning: list of scheduled requests."
2}
To schedule the job, select the variant line, and click on the button Schedule, it will lead you to the screen Recurring insp: job planning scheduling; start time.
here you need to define "Job start date" and "Batch job start time", then click on "Schedule Periodically" and enter the at what frequency you want to replete the job run.
At the this frequency (e.g. if you select day 1) then it will run the job daily at the time you have entered at "Batch job start time".
3}
Then replete the 1} to view your scheduling details. And the job is not released then release them else it will again not run and you will not have the lot.
Edited by: vijaysap123 on Jan 25, 2010 11:33 AM

Repetitive manufacturing activity and componenet backflush

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