Repititive Manufacturing-Planned orders

Hello Experts
I have a REM planned order having a quantity of 100 nos. If I do GR of 110 for this planned order,it will give a warning message number: RM124: "Backflush qty> plnd ord qty. Over delivery for planned order carried out". I dont want over delivery. So I would like to make this message to error. Which is the tcode in spro.
Is there any other way to prevent overdelivery.

Dear ,
I do not think Over delivery or under delivery tolerence in GR can be given in Planned Order level .Basically this tolerence level are in Work Scheduling view which is not applicable in REM scinario.
To my knowledege , there is no such configuration set up to avoid execss GR in REM .We need to think some txan variant OR User exit in MFBF level
Re: User Exit For MFBF
User exit in planned Orders
Regards
JH

Similar Messages

Repetitive Manufacturing planned order long text

In our scenario, we will use the repetitive manufacturing process with planned order. However, the users would like to attach the long text for each planned order.
Is there any use exit or BADI to support this?
Regards,

Hi ,
i think there is no user exit or BADI which can work in your case.
When we required similar functioanolity we landd up in desigining entirely new Z tocde which would accept the long text ofr the plan orders and save it.
we created coplue of ztables to store the plaf link.

Repetitive manufacturing - Planned order

Hello,
I have got a list of 'firmed' planned orders of repetitve manufacturing. How to unfirm those planned orders in mass?
Regards.

Dear Mangal,
I re-checked in the system & MD19 does not have option to go by planned orders. Further the options which exist are for single entry.
However I wont say that the BAPI is the only solution, as the need in the initial query just states there are many firmed planned orders. It does not provide further details, so if its just for a single material or MRP cont. etc then MD19 should suffice.
But if the planned orders are for different materials, then user has to do multiple MD19's or if the effort justifies the business need, then develop a Z program.
Regards,
Vivek

Planned order generation

Hi ,
After running MD50 for repetitive manufacturing, planned orders are not being generated.
Please suggest what could be the reason.
Thanks.

Is the requirement is MTO? If its MTO definitely you can get the plan order for sale order requirement.in MD50
If its not relevant to MTO, then run the MRP in MD02

Planned order to Manufacturing order conversion

Hi Experts,
We are in SCM 5.0 & R/3 ECC 5.0. I have developed one RFC function module in APO, for planned order to manufacturing order conversion, using BDC for transaction /sapapo/rrp2. This rfc function module, iam calling in r/3 program.
The issue is, using this enhancement, if i put the conversion indicator tick in APO, it is not converted into manufacturing order & subsequently not transferred to r/3 via CIF. But, if i do it directly in APO through normal transaction, it is getting converted into manufacturing order & the same is transferred to r/3.
What could be the reason ? Any help is appreciated.
regards,
Nagarajan.J

First of all I think there is inconsistency in what you have reported as the problem.
"This rfc function module, iam calling in r/3 program"
"using BDC for transaction /sapapo/rrp2"
Transaction /sapapo/rrp2 is to query Orders in APO and not for setting conversion indicator.
Use transaction /SAPAPO/RRP7 instead for mass conversion.
Also remember just setting the conversion indicator will not suffice. The Planned Order with the Conversion Flag needs to be saved that will trigger CIF transfer.
Somnath

Materials consumption per Planned order in Repetitve manufacturing

Hi all
I would like to know if there is a standard way of knowing the quantities that have been consumed for a particular component in planned orders when working with Repetitive manufacturing.
Thanks a lot

Dear Area Operaciones,
It is not possible to fetch the planned order number either in MF12 or else in MCRP report.
It is the standard SAP behaviour and you can only get the component's consumption details along with quantity alone in
MCRP/MCRO report and not with respect to planned order no.
Regards
Mangalraj.S

Order type for planned order in repetitive manufacturing

hi
In repetitive manufaturing there is no prodcutiion order
planned order only. so i want know what is order type for repetitive manufacturing
In configuration order type for reptitive is required or not if yes then how will define order type ,where
In Discrete order type will define to control prodution order
like that i want know details about order type in repetive manufature
ravikumar

HI
Planned order in REM is of PE type thar s non convertible in PO and also these planned orders are assigned to PVs thru Planning table and the Confirmation is done agianst these planned orders.
check these links:
Re: order type in repetitive manufacturing
http://www.sapfunctional.com/PP/REM/page1.htm
Regards
Anupam Sharma

Pick List - Planned Orders in Repetitive Manufacturing

Hi All,
Business Process: Cut Planned orders ( No production line, No Routing, No Work Centers). Production done and then these Planned Orders are backflushed.
Any of you have any idea on how to generate pick list to stage material for these planned orders?
I know that Production orders can easily be configured to print automatic pick lists but not planned orders. I have been working my heart out to find a solution but couldnot.
Thanks in advance!
Siva

Hi Siva,
I think action control should work good for your scenario,
In customizing SPRO->Production->MRP->Planning->Procurement Proposals->Planned orders->Action for Planned orders--->Define action control.
Define Action Control
In this workstep, you define the actions that are allowed for the action control function and the sequence in which the system is to carry out the actions. An action can be followed by several other actions and it can also be preceded by several actions.
Activities
Define the action control. To do this, define a key and the actions that are allowed and which subsequent actions can follow certain actions.
Example
The key 01 is defined. The following actions are to be allowed for this key
BOME (explode BOM)
NEMA (check material availability without BOM explosion)
PRNT (print component list)
The BOM must always be exploded first. The material availability can only be carried out once the BOM has been exploded. Once the availability check has been carried out, the system should print the component list. The table is then mainatained as follows:
Control Action Target action
01 BOME
01 BOME NEMA
01 NEMA PRNT
The action control what is defined needs to be assigned in Material Master MRP4 View under REM section.
Hope this helps...Reward your points,
Regards,
Prasobh

MTO-MTS- Repititive manufacturing

Hi Friends,
I am a FICO consultant and working on Product costing.So i need configuration steps of Make -to -Stock & Make - to - Order, Repititive manufacturing configuration steps with T-codes.
Kindly help me by giving some document related to that.
Points will be assigned.
Thanks
pratima
bachina gmail

Hi Pratima / SAPGURU,
Repetative manufacturing is period based planning and not based on orders. Normally same products will be manufactured over longer period of time..products will not change frequently. Confirmation is from backflushing and settlement is through from product cost collector for the period. Confirmaton will be without ref to planned orders. Planned orders are sufficient to carry out shop floor activity. In master data production versions and cost collector is must where this is not mandatory in discreate.
You do these steps for rem production:
mm01 : Material Master
              - MRP - 4 view you click rem
cs01    : Create Bom
cr01    : Create Work Center
ca21    : Create Rate Routing
mm02 : Prodn Version
md61   : Create PIR
mc74   : Transfer PIR to Demand
kkf6n : Create Product Cost Collector
mb1c : Create Stock
md02 : MRP run
mfbf    : Rem Back Flush
The detailed sequence of T.Codes for REM including Std cost estimate.
Material master - MM01
BOM - CS01
Price Planning - KP26
Work Center - CR01
Rate Routing - CA21
Material Master Change, enter production version - MM02 (MRP 4 View)
Product Cost Collector - KKF6N
Costing - CK40N
Backflushing - MFBF
Hope clear to you.
Regards
R.Brahmankar.
Reward if use ul

Planned orders are not converted into process orders in ECC.

Dear All,
The issue is that Planned orders with conversion tick are not publishing in ECC as manufacturing orders. We did check the relevant master data consistency between APO and ECC and it seems fine.
We have tried to send the conversion from APO to ECC,all the orders stuck in the R1P inbound queue with error - Order no. XXXX does not exist
Message no. C/006.
Based on above message and error we found SAP Note 515740 - Inconsistencies in table CIFORDMAP for this issue.
Used the transaction SE38 and created RCFORDCH report and 'Checking inconsistencies in table CIFORDMAP'
Here it shows order series stuck in queues no longer exists.
But not sure how to reconcile the inconsistency in the CIFORDMAP table.
Would appreciate your advice.
Regards,
Sajit SIngh

Hi Sajit Singh,
Could you take some sample items struck for order conversion and check
whether active PPDS & SNP PPMs available.
In some cases, conversion will be affected for want of PPMs. If it is the
case with you, try generating the PPM first for that sample item and retry
converting the orders.
Could you please check and confirm this.
Regards
R. Senthil Mareeswaran.

After MRP planned orders are not getting generated?

HI,
Our bussiness is make to stock and repetetive manufacturing.
We have a prob in running MRP, i enter the demand in MD61 on day basis and after running MRP for some materials all planned orders getting generated wrt to demand but for some materials only some planned orders getting generated means it's not taking full demand ex i have material A and paln is 1000 for 10days i entered demand in MD61 for 10days 100 each and if B material is having same 1000 demand so i enter 100 each then i run MRP and the out put is im getting 10planned orders with 100 each qty for A material where as for material B im not getting full 10 orders only 2 or 3 with 100 each what could be the reason ?
Thanks
KK
Edited by: kiran kumar on Mar 23, 2010 10:19 AM
Edited by: kiran kumar on Mar 23, 2010 10:20 AM

Dear Kiran,
As your saying it is Make to Stock, system will consider Availble stock in Net Req. Calculation
what is startegy mainatined for A & B
if you go with Strategy 11 then system will not consider the stock & Creates the requirements
Regards
Madhu

User exit in planned Orders

Hello all.
I have been search for a user exit in planned orders that allow me to define some code in it to triger some changes. this user exit should be at time of planned order is saved.
I have already search in this forum and I found out how to find the user exits by transaction. I have tried for transaction MD12 but did not found any suitable user exit.
Does any one know any user exit that could make my life easiser
thanks
Manuel Antonio

You can try the following BAdIs:
You can use the Business Add-In (BAdI) MD_PLDORD_CHANGE to change, before posting, data from planned orders, which have been created, changed, or deleted as a result of planning a material or manual processing.
The Business Add-In allows you to fill and change fields from planned orders in the PLAF table. It also supports filling of customer-specific fields in the customer include CI_PLAFDB.
You can execute the Business Add-In in the planning run in the following areas:
Material requirements planning
Master production planning
Long-term planning
You can also carry out the Business Add-In in all applications, which execute manual planned order changes. Examples of this kind of application are:
The dialog transactions for creating and changing planned orders (MD11, MD12, MS11, MS12)
The Business Application Programming Interfaces (BAPI) for creating and changing planned orders
all applications that explicitly or implicitly create or change planned orders, for example the planning table of repetitive manufacturing, repetitive manufacturing confirmation, capacity planning, assembly order processing and so on.
Requirements
When planning a material or manually processing a planned order, you must change individual fields in the planned order or provide entries for customer-specific enhancements of the planned order structure.
Standard settings
The Business Add-In is not active in the standard.
The Business Add-In cannot be used multiple times.
The Business Add-In is not filter dependent.
Activities
To activate the Business Add-In, you must create an active implementation. To do this, choose the following path in the SAP Menu: Tools -> ABAP Workbench -> Utilities -> Business Add-Ins -> Implementation
For more information about this procedure, see the SAP Library under
Basis Components -> ABAP Workbench -> Changing the SAP Standard -> Business Add-Ins -> Implementing Business Add-Ins.
Further notes
Documentation on the BAdI method CHANGE_BEFORE_SAVE_MRP
Documentation on the BAdI method CHANGE_BEFORE_SAVE_MAN
You can also call the documentation on the BAdI method via the menu, by carrying out the following steps:
1. Choose the tab page Interface.
2. Double-click on the relevant method.
3. Click on the right mouse button and choose Component documentation.
Update Planned Orders (MD_PLDORD_POST)
Use
Application components: PP-MRP, PP-MP-MPS, PP-MP-LTP, PP-REM
Function group: M61P, M61U
You can use the Business Add-In (BAdI) MD_PLDORD_POST to further process data from planned orders, which have been created, changed or deleted through the planning of a material or as a result of manual processing.
The Business Add-In allows you to publish the created and changed data from planned orders and can be used to update customer-specific tables or to connect to information systems and workflows.
You cannot use the methods of the Business Add-In to change the planned orders themselves. The planned orders are always posted in the communicated form.
You can execute the Business Add-In in the planning run of the following areas:
Material requirements planning (PP-MRP)
Master production planning (PP-MP-MPS)
Long-term planning (PP-MP-LTP)
You can also execute the Business Add-In in all applications, which carry out manual planned order changes, for example:
The dialog transactions for creating and changing planned orders (MD11, MD12, MS11, MS12)
The Business Application Programming Interfaces (BAPI) for creating and changing planned orders ( PlannedOrder Create, PlannedOrder Change)
All applications that explicitly or implicitly create and change planned orders, for example the planning table of repetitive manufacturing, repetitive manufacturing confirmation, capacity planning, assembly order processing, and so on.
Standard settings
The Business Add-In is not active in the standard.
The Business Add-In can be used multiple times.
The Business Add-In is not filter dependent.
Activities
To activate the Business Add-In, you must create an active implementation. To do this, choose the following path in the SAP Menu: Tools -> ABAP Workbench -> Utilities -> Business Add-Ins -> Implementation
For more information about this procedure, see the SAP Library under
Basis Components -> ABAP Workbench -> Changing the SAP Standard -> Business Add-Ins -> Implementing Business Add-Ins.
Note that the Business Add-In can be used multiple times and therefore all active implementations are called and run through.
Example
The following is a possible use for the methods of this Business Add-In:
When planning a material or manually processing planned orders, you want to log the changes made to the planned orders or the triggered subsequent functions.
The subsequent processing of certain planned orders or individual data from the planned orders occurs in an external planning system. In this case, you can log the corresponding changes to these planned orders in a user-defined table during planning. Using a separate report, you can select the data from the log table and process it further.
Further notes
Methods
Update Planned Orders: Requirements Planning - POST_AFTER_SAVE_MRP
Update Planned Orders: Manual Processing - POST_AFTER_SAVE_MAN
You can also call the documentation on the BAdI method via the menu, by carrying out the following steps:
1. Choose the tab page Interface.
2. Double-click on the relevant method.
3. Click on the right mouse button and choose Component documentation.
Regards
Ram

Manual creation of planned order in REM

Hi,
Can we manually create a planned order in repetitive manufacturing? I know that in case we run MRP , then planned order for finished is created with order type 'PE' due to which it cannot be converted to production order.
I dont want to run MRP , still can i create a planned order manually with the same order type 'PE' ? I tried in MD11, but not getting option to chose PE as it is not available in F4 of planned order profile.
Please help..
Regards.

Dear,
You cannot create a planned order with PE order type manually, because a planned order of REM related material gets order type "PE" only when it is assigned with a Production Version.
So achieve manual creation of REM Planned order with PE type with the following options,
I - Using MD11 transaction create a planned order with LA type and assign a suitable REM related Production version to the planned order during creation itself, now this order would automatically become "PE" order type on saving the order.
2. In the planning table using MF50, you can directly create a planned order for a production line using F7 key.
Regards,
Prasobh

How to use partial number of PPMs to generate SNP planned order

Hi all,
I have a requirement for SNP where I have got X number of identical work centers, on which an SKU can be manufactured. Now there are limitations at the operational level on the labour force or any other constraints, due to which only Y number of work centers can be operational on any day (X>Y). So effectively an SKU can use only Y number of PPMs out of X PPMs in the system on any particular day. X and Y are fixed.
I have tried to map the same by creating a bucket resource with bucket capacity Y and attached to all X PPMs and taken SNP optimizer run. It restricts the output quantity of the planned order by that of the bucket resource defined.
Is there a way to map this requirement, i.e. restricting the number of PPMs which the SKU can use on any day?
regards,
biplab

Hi,
You can try this by defining the down time for the particular resource in APO under downtime tab page.
Ex for a entire week.
I tried by locking the resource for the entire week and also removed the Maximum delay specified in the product master in our case.
Took the opt run and system is not suggesting the plans.
Or
You can make the PPM inactive before your run.
Request you to test and confirm this
Thanks,
nandha
Edited by: S.Nandakumar on Oct 4, 2010 9:34 AM
Edited by: S.Nandakumar on Oct 4, 2010 9:38 AM

Creation of Reservation for planned order

Hi Team,
Is it possible to create reservation for planned orders after MRP run?
My opinion was the reservation can only be created with reference to production order after MRP. The reservation can not be created with reference to planne dorders after MRP run because planned orders are intermident document which will not exist in the system always. The planned order details will not be available in the system once it get converted into production order.
How the reservation will be processed which was created with reference to planned order after converting the planned order to production order?
Kindly need ur guidance.
Thanks
psk

Dear PSK,
In a typical discrete manufacturing setup production orders are the promised receipt for which reservations gets generated as
soon a production order is created.But only if the order is released goods movements can be posted against the reservation
details through MIGO/MB1A for 261 movement.
It's not required to create any reservation at the planned order level or which may not help you in any means to your business.
But however in a REM scenario MF60 is used to create stock transfer reservations for 311 movement where planned orders
are used for production backflush.To explain in detail even without any planned orders you can do a stock transfer reservation
for a production quantity.
Check and revert back.
Regards
Mangalraj.S

Repititive Manufacturing-Planned orders

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