Replaced Hard Drive Not Recognized/Boot--Bizarre!

Help.
I swapped a failing 30gb drive out of my 12" G4 1.33GHz Powerbook and replaced it with an 80gb WesternDigital. The Powerbook refuses to recognize it. I've been around and around the boards looking for answers:
* Everytime I start I get a blinking folder;
* I tried to hit option to select the drive to boot, but nothing shows up;
* I reset the PRAM;
* I booted from DVD (says no drive there);
* Using System profiler on the disc, the drive is listed;
* I checked in Open Firmware which SAYS there's a drive there--
using "devalias hd" I get "/pci@f4000000/ata-6@d/disk@0" which I've seen as "normal"
Most bizarre of all--on one of the many starts from the DVD, the Powerbook actually booted from the drive (which I had formatted by cloning my iMac's drive using Carbon Copy !! Everything worked fine for about three minutes then I got a blue screen with a ticking wheel thingie. On trying to reboot...nothing.
Any ideas?
Seems like something in the firmware isn't pushing it to boot, but I've tried to reset everything.
Help!
Powerbook G4 12"   Mac OS X (10.4.8)  

When booting from the DVD, have you tried using Disk Utility to run any tests on it? Or perhaps even reformat it?

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