Requirement calculation of material in process order

Dear Friends,
we have one raw material whose base unit of measure is maintained as CAR (cartons) and the unit of issue is in EA in material master.
now, when we create the process order of Header material, the system calculates the requirement qty of raw material in EA and this is properly shown when i click the material icon for the details of componen.t
but when i click the icon of material availability check the system gives the message as missing part list even if the current stock fulfills the reqmt. qty.
hereafter when we click the missing part list overview the reqmt. qty is calculated as per the base unit i.e. in cartons , it rounds of the figure obtained and re-converts to the unit of issue as in EA.
for eg.
one carton contains 1472 pcs EA
required qty of x material as per process order is 16000 EA ,
when we click on materials icon it shows the figure as 16000 EA correctly,
but now when we check for material availability and seee the missing parts overview , here the requirement qty is shown as 16192,
system calculates as follows:- 16000/1472 = 10.869 cartons,
here it rounds off to 11 cartons and equivalent of 11 cartons is 16192 EA.
so if, say for e.g. my stock of raw mat. is 16000 EA which can fulfill my reqmnt as per BOM but due to the above calculation shown the release of order is rejected.
please suggest for the issue to get resolve.
thnx in advance
rgds
Amitabh Rathod

Dear Amithab,
Frist thing is always ur base unit of measure should be the minimum one. in ur case u hae done ulta.your BUM sholud be EA and yor altrnative unit of measure should be CAR this u define in material master basic data view. at this piont of time system will not allow u to change unit because stock and other movement document exists.
Now the only solution to get CAR in exact decimals ask ur MM consultant to enable 3 decimal placess for the unit CAR in SPRO, then ur issue will be resolved
sree

Similar Messages

  • Cost of UNBW Material in Process Order

    Dear Gurus,
    We have created UNBW Material for Raw Water used in our production process.
    (Since we dont want any accounting effect of the raw water we have created it as UNBW Material)
    Now when I do costing of product X which uses raw water the cost of raw water is getting added to arrive at the standard cost of product X.
    But in the process order report "KOB1" though PP has confirmed the material the cost of it is not calculated.
    Please guide how to bring the cost of raw water in the actual process order report of product X.
    Thanks and Regards,
    Amit Dhanurdhari

    Hi,
    As you have mentioned that it is a UNBW material, it carries no value and in real time absorbed as some expenses.
    There is no price for this material and there is no account to capture the consumption as this material goes directly
    to expense account.  Apart from that you require that no fi entry is needed.  Let me put in this way now.
    Create Raw Water Consumption as a secondary cost element.  Create Activity type Raw Water and assign this
    cost element.  Define activity price for this activity type for a cost center through KP26.  Assign this activity in
    a work center (this material need not figure in BOM).In OKTZ cost component structure enter this cost element
    and assign it to Cost Center/Order.  In this you have only CO postings for the cost estimate and no fi postings.
    Regards,
    Sadashivan

  • Auto GR creation against PO after consumption of material in Process order.

    Hi GURU's
    My client is asking about automate GR against Purchase Order when he confirm the porcess order of GR consume material means when he confirm the process order, the GR is created for the comsume material( GR must be equal to consume qnty) against Purchase Order.
    1) Is thier any material type issue
    2) what are the setting need to be done
    Please take an Urgent action bocs its a critical point to me solve.
    Hope for the best for ur response.
    My ID:- [email protected]
    Thansks in to all
    Parminder

    Hi Guru's
    My Requirment is...............
    Suppose I have material  X (GAS) type ROH.
    I have already made  a monthy base Purchase Order this.
    We Get GAS through Pipe Line.
    stock my be vary( zero or some stock)
    my question or requirement is when I create a Process Order for Material Y where this Material X is consumed ( 261 Mov Type).
    When I confirm the Created Process order for Material Y(suppose 20) & require quantity of X for this Material Y is 40 & we have no stock or may be less than the require quantity at this time system check the availability & Generate GR for this material X against Related Purchase Order or If have Multiple Purchase Order then ask for Purchase order selection & then post the Confirmation (GOODS Movment).
    Hope u understand my requriment ,Please suggest
    Thanks
    Parminder

  • Is calculation of variance in Process Order Mandatory

    Dear PP Gurus,
    I would like to know is Variance Calculation is Mandatory Befor Performing Settlement for Process Orders ,Once the Order is Technically Completed.What implications will be  there if I perform Settlement Transaction(KO88) Directly with out Perfoming Variance Calculation.
    Regards
    Varma

    as per my understanding,Varinace key  in Material masster costing view controls whether order has to undergo Variance calcualtion or not before Settlement.
    If Varinace key is maintained the variance is calcualted between the Target and actual paramentes.
    If not, still the varince is  seen in the cost analysis report.but against the Planned and actual parameters.
    However you can do the Settlement without Varinace calculation.
    Regards
    Ratan

  • WM material staging & process order

    HI Team,
    1. Is there any relationship between the control cycle with the TR creation process in process order?
    Suppose there is one process order created (COR1) with production schedule profile saying 'No creation of transfer requirement on release'.
    So this time no matter what, the system will not create any TR while releasing the process order, is this correct?
    2. Suppose there is a process order for finished good 'A' and 'B' is the component.
    Process order is having production schedule profile saying 'Only creation of Transfer requirement on release'.
    Now control cycles are maintained for material 'B" with material staging indicator '3'.
    Would the TR be created while releasing the process order?
    Is there any relation between the control cycles and the process order and also with production schedule profile?
    Please advice on the query in detail.
    Thanks,

    The system determines the material staging type on the basis of the control cycle and determines the production storage bins, in which the components should be staged. 
    Please take a look at this topic: WM-PP interface - material staging
    This information: Material Staging - Warehouse Management System (WMS) - SAP Library
    And this one too: Control Cycle - Warehouse Management System (WMS) - SAP Library
    This will help you understand the staging process in detail and is quite easy to read.

  • Batch Determination for material in Process Order

    Hello,
    I need to set up a Batch determination strategy for the Raw material at IM level for a Process Order.
    Basically the materials are Batch Managed and already have a Batch number assigned to it.
    I just want to use a simple strategy of determining material with the oldest GR datel(FIFO) during the Process Order creation/release or during the Process Order confirmation.
    Can you guide me how to set up the strategy and the conditions to do a FIFO for the materials during the Process order.
    Thanks in Advance
    SAP FANS....

    Hi,
    Only Problem with this FIFO strategy in which you want to do Batch Determination with reference to Oldest GR date is GR date itself.
    Batch determination will only possible if Batch Characteristic values are maintain.What I have observe for this GR date is if we use this as a Reference Characteristic in that case also Value is not set automatically in the Batch Data, so value of the GR date is maintain manually.Pls check it your end if no problem then The rest of the things for Batch determination are not difficult.
    Use below link for Batch determination,
    [Batch Management and Determination |Re: Browser Based PI sheet]
    Regards,
    Dhaval

  • Info Related to Material No, Process Order No

    Hi Gurus,
    Can you tell the Master and auxillary tables related to Process Order No, Material No and Plant.
    I have to run t-code : COPI
    which is used to generate Feedback list ( Process Order )
    I have Process Order no with me but do not have material no and plant...From which table can i obtain the same..
    Thanx,
    Navin..

    Hi,
         You can try the tables AUFK, AFPO, LTAK, LTBK.
    <REMOVED BY MODERATOR>
    Edited by: Alvaro Tejada Galindo on Jun 12, 2008 4:17 PM

  • Reverse Material Ledger Process Order Revaluation

    Hello,
    I have settled process orders for Material Ledger and revalued them.  More postings have been made after this has occurred.  How do I reverse this process?
    Thanks for any help you can give me.
    Joe

    Hi
    Go to the following path in SPRO:
    Controlling -> Product Cost Controlling -> Actual Costing/Material Ledger -> Actual Costing -> Activate Actual  Costing. Double-click on "Actiavte Actual Costing" and change the indicator from "2" to "1".

  • Back Flushing Vendor consigment Material in process order

    Dear Experts,
    I have a question Regarding Vendor consignment back flushing
    while i am doing order confirmation system not proposing vendor name and in good movement tab
    may i know what configuration or master data setup is missing
    My requirment is i need to back flush vendor consginment material automatically
    currently i need to manually choose the vendor while confiming the order
    Thanks in advance
    Rgrds
    Raj

    Dear Experts,
    I manage to use stock determination group for back flushing consignment material
    it works fine system automatically picking up vendor as we do not have multiple vendors
    now i have new issue
    for instance
    i  have a   RAW material A  used in a Product A  when i do confirmation system can able to do back flush with movement type 261 K
    i am using same RAW material A used in product B and when i do confirmation system give me a error
    as below
    Pipeline/consignment movement posted without value
    Message no. M7234Diagnosis
    The system has determined a consignment/pipeline price of 0.00.
    Possible reasons:
    The system could not find any valid condition for the posting date in the consignment/pipeline info record.
    A price of 0.00 was defined in the info record.
    System Response
    Depending on how the system is configured, the message can be either a warning or an error message.
    A withdrawal from this consignment stock or from the pipeline will not create vendor liabilities. For materials with moving average price control, withdrawals are posted without value. For materials with standard price control, a price difference posting is carried out.
    The message is also issued when materials are received into consignment stock, as the system must check whether a consignment price of zero is required.
    Procedure
    If you have authorization, check whether the conditions or the price has been defined correctly in the info record, if necessary. If there is a condition with a price other than zero, check whether the posting date of the movement lies within the condition's validity period.
    Proceed
    just wonder does any one have this issue
    so strange i can issue to product A and not product B
    Please help me if you have any problem
    Rgrds
    Raj

  • Basic and scheduling  dates & time calculation in process order creation

    Hi guru's,
    i have one requirement, i need to calculate and display the basic and scheduled dates & times based on the given input i.e material , plant , process order type , quantity , UOM and scheduling type ( for corresponding scheduling type user will provide either start date or finish date ) using RFC. can  u plz provide any function module for this purpose or logic for calculating the same  , as i am working on version 4.7ee .
    Awaiting for a quick response.
    Regards,
    Madan

    Dear Rohan,
    1.Check the length of break timings defined in the resource that is assigned in the phase.
    2.Check in OPUZ whether for the process order type and plant combination whether scheduling is to include the break time also
    (whether the check box for scheduling with breaks) is included.
    Check and revert back.
    Regards
    Mangalraj.S

  • Rework process order without price calculation

    Hi friends,
    Our client at present rework process order done through edit or change or add the a BOM manually from the T.code COR1, because of that my costing has been changed hugely it will hit my price diff account, After Costing run price will change 10 to 50 Rs like that.
    How to do without price calculation for the rework process order ,please provide the solution for this requirements.
    Thanks &Regards,
    Sabhapathy R

    hi
    the purpose of process order w/o material
    If you want to use a process order for a reworking procedure
    If you want to use a cleanout recipe
    t code  CORO
    create a order w/o material for rework qty
    Make the same entries as described under Creating a Process Order With a Material. Once you have created the process order, the system will copy all the data from your master recipe, but not the material list.
    maintain settlement cat,receiver and % in parent order
    carryout goods movement for rework qty
    deva

  • Can we assign process order in MB21 RESEVATION for extra material

    Sir,
    in Production sometimes we required extra raw material but already we issues raw material against  process order then that time where we assign extra raw material in process order or where we check costing of extra material qnty aginst process order.
         can we asssign extra material against process order in MB21 with movement type 261

    Dear,
    It is not possible to create the manual reservation against the order for 261 movement type. Because system generate the automatic reservation for an order whcih can not be modified. Better you go for component or operation scarp to plan the extra requirement. MB21 you create the reservation with 311 movement here you give reference of an order also maintain the long text for same. By this you can transfer the extra consumption from main storage location to production storage location. And issue material against the order with MB1A 261 against the oder as unplanned consumption.
    Hope clear to you.
    Regards,
    R.Brahmankar

  • Goods Receipt for Material which has no Standard Price in Process Order

    Hello everyone, is there a way by which we can prevent GR for process order which contains material that does not have standard price? And if ever we received material using process order how can we correct the process order right after we correct the standard price.

    Hi,
    i just don't know why you raised new thread as already ur previous thread is not closed
    Now just let us know whether system is throwing any error
    or what exactly happing in cofirmation screen
    Go to OPK4, here
    under goods movement there is option all components  just tick it
    then in second tab Gen individual entry tick Goods movement & termination for incorrect goods movement
    Coming to GR
    what is storage location ur giving
    just check in MMSC, whether this storage location is activated for the header material ( GR )
    Added
    Plz Go through all possible options
    [Auto GR is not happening.;
    Regards
    kumar
    Edited by: kumar kumar on Nov 10, 2009 2:25 PM

  • MTO material - Combine three planned orders into one process order

    Hi Gurus,
    Does anyone know if and how I can convert three planned orders of the same material into one process order?
    So:
    1.
    Sales order 1 (material X) --> generates Planned order 1
    Sales order 2 (material X) --> generates Planned order 2
    Sales order 3 (material X) --> generates Planned order 3
    2.
    Process orders 1,2,3 (material X) --> Process order 1
    3.
    Process order 1 --> reserved sales order stock for sales orders 1,2 and 3

    M,
    One process order cannot create Sales Order Stock for three different sales order items.  A single process order can produce Sales order stock for AT MOST 1 sales order/item.
    This scenario can be achieved under a Make to Stock environment, where the production order creates 'generic' stock (not sales order specific).
    Best Regards,
    DB49

  • Process order IDOC

    Hi Gurus,
    Please help.
    I wanted to send "All" details of a process order to a legacy system "immediate". All details includes process order header material, operations, all components and their details.
    In material master (master data) we can activate change pointer for material and use BD21 to schedule (every xy minutes) to send the material master to a remote system.
    Do we have such facility in process order (production order)?
    I did the research on following:
    POIT : Good transaction but unable to get the process orders which are changed for a given time
    LOIPRO: Used this mesage, but it is not selecting all components of a process order
    Is there a "standard way" to trigger the process order details to a legacy system?
    Thanks for your help.
    - Nagarajan

    Hi,
    Thanks for your reply. My requirement is to send the process orders during each save time after the process order is released. Before release is also fine, so in general the requirement is send the process order to a legacy system whenever the process order is saved.
    I tried to execute this program with material number range, logical system and message type "LOIPRO". It didn't do anything.
    Please help.
    Thanks
    Nagarajan

Maybe you are looking for

  • My Ipad 2 does not want to turn on after I plugged in my headphones to it.

    I dont see how it just shut off. I tried home and lock button. i tried charging it. Nothing! I don't know what else to do. It basically just dead.

  • 520 - Connection between mobile and computer

    I would like to upload music and videos to my Lumia 520. The OS on my computer (Windows XP SP3) always needs a support app., starts every kind of programs and doesn't recognize the mobile phone. Is it any opportunity to connect the phone to the noteb

  • How do I force Lenovo Y560p to start in Safe Mode?

    My Avira Anti-Virus program has alerted me to hidden viruses. These viruses can only be removed by booting up with an Avira Rescue Disk, or by starting the computer in Safe Mode and then running my anti-virus program in Safe Mode. My Lenovo Y560p wil

  • Replicating OIM 10g environment

    OIM Gurus What is the best strategy to replicate an existing OIM 10g environment e.g. for OIM 9102 on Websphere with Oracle Database. What can be the different ways of doing this.

  • CR_GUI_FRONTEND_SERVICES== GUI_DOWNLOAD inconsistently creates CRLF.

    Hello SDN Community,  I am using CL_GUI_FRONTEND_SERVICES==>GUI_DOWNLOAD in an ABAP report to download an internal table to a file.  I am running this same report in several different instances that have been created/upgraded at various times over th