Rescue and Recovery 4.5. Rescue media can't boot from FAT32 64GB flash drive.

T530 Windows 7. I did a full (base) backup to a 64GB USB flash drive formatted FAT32. R&R started by indicating “Rescue and Recovery Medium being created” and after a few hours finished the backup. When I click on ‘View all backups’ I can see the backup created. I then tested the flash drive to see if it’s bootable but the screen only shows rapidly moving white font gibberish over black background. I did the same as a test on a 8GB USB flash drive formatted NTFS (I had to stop the backup since 8GB was not enough space) but had no trouble booting from it. Both flash drives have the folders: boot, efi, Preboot, RRbackups, tvtos and files: bootmgr, bootmgr.efi, fcopy.ini. In other words, the only difference seems to be that it works with 8GB NTFS but not with 64GB FAT32. Is that the issue or just coincidence?
Solved!
Go to Solution.

The readme file for RNR 4.5.1 states:
Consideration 7
Unable to boot from a 64 GB USB memory key
When you create rescue media on a 64 GB USB memory key and then boot your computer from the memory
key, an error message is displayed, saying, ?¡ãError loading Operating System.?¡À
To solve the problem, change the 64 GB USB memory key to one with less storage capacity.
===
The question is.. is your Flash USB a memory key?
I would reformat the 64GB to NTFS, then run the Create Rescue Media option onto it. Then try to boot the USB.
There is another post out here stating on certain USB sticks, you have to PREFORMAT it, using diskpart command, before using the Create Rescue Media option..
This link might help:
http://support.lenovo.com/en_US/detail.page?LegacyDocID=MIGR-74246

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I suggest heading back to Folder Options and checking "Hide Protected Operating System Files" again. Don't want to accidentally delete something you don't want to!
Problem solved! I hope this helps! I just finished copying the files as i wrote this, and can confirm it works for me. Let me know how it goes for you!
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update: You will need to keep the "Hide Protected Operating System Files" unchecked until you have finished working with the files. To change the files/folders to "not hidden" check out this post: http://www.winvistaclub.com/forum/windows-vista-tips-tutorials/20554-create-super-hidden-system-fold...
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Message Edited by manunited518 on 12-24-2008 09:22 PM

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Thank you all for your input.
After some trial & error (& little sleep last night) I have made some progress:
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2nd to be cloned (the vloume to be backed up)
3rd to be colned onto - the backup
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My hardware is OK (& probably others who may have similar issues)
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SuperDuper! here: http://www.shirt-pocket.com/SuperDuper/SuperDuperDescription.html
Thanks to all for their input.
I now have an answer that I'm more than happy with.
John

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My concern was that we were not communicating well enough for me to understand your situation well enough to suggest anything that would not make things worse. I'm still not entirely sure of that but let me review what I believe it to be before proceeding:
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Good luck!

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R&R always worked. Several months ago, I pointed it to the network and a NAS unit. That worked too. And several backups were made.
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While we are waiting for someone with a reasonable answer...
I've seen something similar (with a USB drive) when the maximum backup space limit set it R&R advanced is hit. At least in the R&R/XP version I was using, all backups simply became invisible until the limit was increased.
Your error message doesn't really indicate this, but maybe it's worth a try.
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The large print: please read the Community Participation Rules before posting. Include as much information as possible: model, machine type, operating system, and a descriptive subject line. Do not include personal information: serial number, telephone number, email address, etc. The fine print: I do not work for, nor do I speak for Lenovo. Unsolicited private messages will be ignored. ... GeezBlog
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Rescue and Recovery 4.5. Rescue media can't boot from FAT32 64GB flash drive.

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