Reservation iscersue in material staging MF60

Dear experts,
Our users having issue regarding material staging for production order. Before proceed please take a look of activities performed by users for order confirmation.
1)      Production order creation – co01
2)      Material staging - MF60 – As some of materials are not available to require storage location and available to different one. Here system generates the           reservation no.
3)      Pull list posting- MF65 – post the reservation for stock availability at storage location.
4)      Once stock available for order, order confirmed by t. code ck11n.
Now issue is lying in stage 2 as follows with example –
Order 1 and order no. 2 has been created for material A and B respectively. These both material consist of some of identical/Similar component like A having x, y and z whereas B having x, y and m. here X and Y are identical in both BOM.
Now when user stage the material with MF60, he must have to stage first order first and post the pull list otherwise system does not shows similar components in staging step, or only shows those material to stage which are not identical for production order of B.
Is it due to collective requirement indicator set in material master ?
Please suggest the solution. and reason for issue
With best regards,
Manish K. Bachate

Dear muhammad,
You are right. Users always unchecked the include all req. indicator from global setting.
Well if we check this indicator while staging, would it consider all req. for that material or only for that order ?
Secondly as i said in issue post, this problem is arises when there are 2 prod. order which having similar component. until and unless i stage first order material, it wouldn't shows requirement for 2nd order while staging.
Can you please suggest solution for above issue or what changes we require to made in our transaction method.

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Material staging-MF60

Gurus,
Ours is a repetitive manufacturing, and for this we need to stage the materials against a planned order using Transaction code = MF60.
Please help me quick in the necessary config settings as how to stage the material, through selection of Sloc/WM-pick parts/WM-rel order and Kanban, I have gone through SAP help it has left me puzzled, your quick help is highly appreciated.

Hi James
You need to do a couple of things
WM Config - You need a production replenishment movement configured (I believe it should be 319). This needs to be assigned and configured in the PP integration of the WM IMG. This will include supply areas, control cycle records etc (data should also be created to match)
This will be dependent upon your method of staging (pick parts, release order parts etc)
When you run MF60 for the appropriate staging type it will identify the relevant items for staging. Initially you can manually step through the process (Demand > Stage > Transfer requirement etc), however, once ok with the process u can automate some of the steps to staging
Cheers
Steve

Multiple posting of Components in MF60 Material Staging

Dear friends
Greetings.
Issue : Multiple posting of Components in MF60
Scenario:REM Make to stock
We are using MF60 Transaction code for Issuing (Material staging) materials against planned order.
User selects the components and qty to be staged and posting happens after pressing save button.
Material issued to the production location by 911 movement
After staging we found that in some of the material documents qty posted is several times in the excess of the
enterd qty. ie , Multiple postings for same material
Ex : Material document reads as below
Sl no         Material      Qty
1              102020      10
2              104255      10
3              102020      10
4              104255      10
5              102020      10
6              104255      10
7              102020      10
8              104255      10
Enhancements :we are using Packet size data for tiny componet issue (ie, To issue more than the requirement quantity)
Is there any enhancements to restrict the material postings in case of multiple lines (excess material issue)
Regards
Jan

Hi,
When you make a pull list , the system will create reservations
for the components that comes from all the open orders collectively.
The reqmts date will be the earliest one.
Now you have to click the Blue lens in which the system will
show the reqmts of components arising from various orders separately and each orders reqmts date will be shown individually.
Regards,
nandha

Material Staging for Pick part from MF60

Hi,
I would like to do material staging for a Pick part from MF60.
During staging I get the error as
WM material staging for production order reservation not possible
Message no. RMPU311
Kindly can you tell me how is it possible to perform tthis action using MF60.
Using LP10 I am able to perform this staging for pick part. But Business requires to perform if from MF60.
Thank You

HI,
It is possible to do staging for pick parts using MF60.
I am setting up this for a plant, and the existing plants are able to do staging with MF60 for Pick Parts.
Do you know the configuration that are required for doing staging using Pull List..

MF60 (Material staging) - Display different requirement dates in pull list

Hi
I've got the following problem.
If I choose a couple of process orders, the pull list of the material staging, summarize the quantitys and shows only just one requirement date. Instead I need the different orders and the different requirement dates to be shown for the consumption of components in the pull list.
Anybody know how to configure the pull list to show this scenario?
Thanks a lot.
Francisco O.

Hi,
When you make a pull list , the system will create reservations
for the components that comes from all the open orders collectively.
The reqmts date will be the earliest one.
Now you have to click the Blue lens in which the system will
show the reqmts of components arising from various orders separately and each orders reqmts date will be shown individually.
Regards,
nandha

Material Staging against planned order

Hi Gurus,
We are using mf60 material staging issue material to production storage location against planned order.
If we select particular planned order to issue the material through MF60 material staging which is issuing correctly. But when if we select other planned order to issue material and for common material system considering the stock laying at production location and netting off further not showing for staging which is incorrect the material which is already issued is reserved for some other planned order.
please advice..
Regards
cs

Hi,
In planned order bom, materials are under dependent requirement, and not in reservation.
Unless you convert it to production order, the dependent requirement will not be converted to reservation.
I think its okay,
If you have any special stock indicator for this then it will not consider the stock,
Regards
Raghu

Material Staging for manufactoring order

Dear experts,
I have following scenario:
The Source - Storage and the Production Supply Area are assigned to the same Storage Location.
When performing material staging for an manufacturing order, how can I AVOID that the stoch in the PSA will be considered as availible stock?
Thank you very much in advance.
BR
Denis

Dear Freddy,
It is the standard SAP behaviour,if already reservation exists for the same material and same storage location the system will
not propose anything to stage,instead I would suggest you to mention some other differents torage location for the second
production order for the same component and then check what is the result in MF60.
Either you clear the existing stock transfer reservation or else meniton a different storage location for the second order and
check.
Check and revert back with your findings.
Regards
Mangalraj.S

Material Staging for Production Order

Hi,
I am doing Material Staging against production Order using T Code MF60. We don't have WM setup in the enterprise structure so the Staging is done via IM Mvmt. Type 311. My problem is that the material document created using MF60 does not have a reference of Production order or vise versa. Can anyone suggest a configuration or a user exit that can be used to make a reference link between the Production Order and the Staging Document?
Thanks
Arvind

Hi!,
Though whatever you are asking for is not possible with standard SAP but you can try this work around solution:
Click on replenishment element.
Now in MF60 Menu > View > Table column > Select " All Column" (after clicking ).
Now system will show some open fields (like Goods recipient, unloading point etc) on replen. element.
There in one of the field like unloading point (which you are not using elsewhere) you can enter the production order number so when you stage the same that order number will be saved in that document and you can get it from RESB table against the reservation number.
To automate the same you can use some enhancement with above logic.
I hope this helps in resolving your problem.
regards,
Uday
Edited by: Uday Parchure on Jul 29, 2009 12:50 PM

Material staging indicator not populating in prod order WM pick list item

Hello,
I have an issue with material staging in an prod order
1) PP-WM interface is activated
2) Control cycle for material is created
3) Production storage location is created for material
4) storage type is 100 for production
5) There is one discontinued material and also the follow up material
6) stock of discontinued material is zero and requirement are passed to follow up material
When we confirm the order the stagging indicator for both follow up material as well as discontinued material automatically populates zero (Non relevence to pick list items) where as it should be one (1 - for pick list items).
One more issue user has manually inserted discontinued material as well as follow up material in production order change mode.
In the BOM of a main material both discontinued as well as follow up material is there with some quantity as a component.
For the same work center, control cycle , production storage location the indicator is populating.
These two material (discontinued as well as follow up) are appearing twice in the WM pick list screen where first two line items are OK and populating indicator "1". But in line item last and second last indicator is not there.
My question is why the stagging indicator is not automatically populating in the production order WM pick list screen in front of components.

Unfortunately, WM material staging via production orders is not possible
from the pull list. Please see the long text of message RMPU 311
(WM material staging for production order reservation not possible):
"You cannot carry out a WM material provision for pick parts from
production order reservations in the pull list". The reasons for this
are cleary explained in the SAP on-line documentation via the
following path :
Logistics -> Logistics Execution -> Warehouse Management Guide ->
Goods Issue -> Goods Issue for Production Supply ->
Material Staging for Repetitive Manufacturing
See the following under the Selection heading :
The choice of the selection type influences which types of WM material
staging are supported in the pull list. However, the pick parts can be
staged via RS headers/planned orders but not with the current BOM
explosion. The release order parts, on the other hand, can also be
staged if the current BOM is used for calculating the dependent
requirements.
WM material staging via production orders is not possible from the pull
list.
I think you may try in CO02 or COR2 for production order or process order.

Best practice - material staging for production order

Hi Experts,
could any of You pls, support me with some hints of best practice how to handle material staging WM-PP interface in a certain case?
Up till now we had a system, where production had no separate location in IM, but one location existed including raw material wh and production. In the same time in WM we had separate storage types for production and raw materials u2013 hence we did material staging transferring goods only inside one IM location between different WM storage types. The material staging should be done based on separate prd. orders.
Now this need to be changed and separate location need to be handled in IM for production u2013 which means the staging should be done between different IM locations and WM administration also need to be handled.
Up till now we used LP10 for staging, then LB13 for TO creation etc. We can keep going like that, but if do so, there is another step required in IM u2013 movement 311, where material numbers and qty need to be added manually to finish the whole procedure. I would like to avoid this u2013 which makes the administrational procedure quite long.
I have been checking the following possibilities:
1.     Set released order parts-staging at control cycle and use MF60 for staging u2013 but I can not select requirements based on pro ordders here (only able to find demand if component including into selection)
2.     Two step transfer 313/315 u2013 but this not a supported procedure u2013 313 TI /TO / 315
3.     Try to find solution how to create 311 movement based on TO or based on WM stock at certain storage type / dynamic bin.
I have failed.
So, could any of You pls, support me with some useful ideas, how to handle material staging where 311 included and definetly the last step of procedure, but administrator does not need to enter items manually one by one in MIGO.
All answers will be appreciated

Hi,
Storage location control should be able to take care of your problem.
If you want to stage the material to a different IM location then the WM location then make the following settings
If location xxxx is your WM location and location yyyy is your Production location.
You have defined Production storage type ZZZ for production storage location YYYY and have maintained the supply area for the same
In WM configuration - For interfaces - IM interface-Control of Assignment "Plant / Stor.Loc. - Whse Number"
Assign location XXXX as the Standard Location. Maintain entry donot copy sloc in TR for location YYYY
In WM configuration - For interfaces - IM interface- Storage Location control for WH
This entry ensures that there will be a WM tarnsfer Posting between your WM and Production storage Location automatically when you confirm your TO. You can have this done via a btach job also if you want cumulative posting. (schedule job RLLQ0100)

How to manually change the material staging date

Hi All,
Please help me to manually change the material staging date in MF60?....
Problem iam facing is planned order created for 30.06.2011, but when i do staging today it is not staging due to period for july not openned...
so I manually planned to change the material staging date in MF60...
Please help me on this...
Thanks,
Manikandan.P

Hi
Please find the code below for changoing the status in the delivery and the standard program for updating the status RVDELSTA
SELECT SINGLE * from vbfa where VBTYP_N = 'U' and vbelv = ' '.
if sy-subrc = 0.
UPDATE vbfa SET PLMIN = ' ' where vbelv = ' ' and vbtyp_n = 'U'.
endif.
please go through the bote 445763 if the problem is in inter company billing proforma
Regards
Damu

Material staging for process order

Dear All,
Can we use material staging for process orders.
If possible pls brief the procedure.
Subbu.

Using warehouse management /WM) :
- Create a control cycle for the component, using LPK1. Here you define if the supply will be specific for the order (when weighing takes place in the warehouse) or for released orders (normallu full packages of components and weighing is done at plant level). Reference to a supply area.
- The resource used in the operation has a reference to the supply area.
- Components have material master views in WM for the selected storage type
Then, when releasing the orders run LP10 - LP12 to generate the Transfer requirements for the raw materials. These TR will be converted to Transfer Orders and Confirmed, so the stock will be moved to your supply area.
Using Inventory Management, none of the above is required. You can use MF60 to move materials from General Storage Location to Shop Floor SLoc.
Regards

Material staging only for released prod order parts

Hi Experts,
Could any of You pls help me to set material staging only for components of released production orders?
There is a PP-WM integrated system, where we have mat.staging indicator 3 in control cycle, and run MF60 for WMreleased order parts. Here all CRTD and REL prod order components are listed. But I would like to change it: only REL prod order parts should be seen and replenished.
Could You pls let me know, how to do that?
Answers will be apprecited

Eshwer,
If a material has its own production order then it should be closed ,Closed in the sense you have to do theVariance Calculation,Order Settlement & finally Close the order
So irrespective of whether the material is of FERT or HALB type,each production order need to be closed
Closing the FERT order will not suffice ,It will not take care of the HALB order
Order Settlement
When a production order is settled, the actual costs incurred for the order are settled to one or more receiver cost-objects (for example, to the account for the material produced or to a sales order). Offsetting entries are generated automatically to credit the production order:
If the costs for the production order are settled to a material account, the order is credited each time material is delivered to stock. The material stock account is debited accordingly.
If the costs for the production order are settled to another receiver (for example to a sales order), the order is credited automatically at the time of settlement. The cost-objects are debited accordingly.
Closing a Production Order
The Closed (CLSD) status has been introduced in the production order. It has the following characteristics:
No more costs can be posted to the order, that is, confirmations and goods movements are no longer permitted for the orderThe order can no longer be changed. Exceptions to this are revoking the CLSD status and setting the deletion flag.
All actions relating to the status technically completed (TECO) are executed.
In a collective order, the CLSD status is also set for subordinate orders.
If the system comes across an order in the collective order that cannot be closed, the orders that come between this order and the leading order are also not closed. Other subtrees are closed if they only contain orders that can be closed.
So for the above reasons all the individual orders need to be closed
Hope the above is clear
Reward points if useful
Regards,
SVP

Rounding material quantity on material staging

Hi everyone,
I have a situation that while material staging, every material is listed as exact quantities. But I need to round the quantities according to their unit of entry, pallet, packet etc. Could you give me a solution alternative?

Hi,
Maintain unit of issue in material master view PLANT DATA STORE.1 as per your requirement.
The try with MF60, material staging,
Regards,
Suhas

Material Staging time in Schedule Lines (Shipping Tab) of Sales order

Hi Gurus,
I would like to know how the time is arrived at, in the Schedule line of a sales order.
I have maintained the Working times in the Factory Calendar. via Route Dependent with Pick Pack time as 3 Hrs 30 Min.
and working time in Shipping point is from 08:00 to 20:00 hours.
When i create a sales order now, i could see that material staging time is determined.
But now i would like to know, what time should be determined here.
Thanks in Advance,
Regards,
Vasim.

Hi,'
The following link
http://help.sap.com/saphelp_scm70/helpdata/EN/3a/92e217b3f54a5eae7a4ac8a99e5e87/frameset.htm
details on material staging in GATP.
Regards,
Mrinal

Reservation iscersue in material staging MF60

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