Restrict stock in production order for a batch

Hi PP Gurus,
I Have created a production order with assigning one raw material from various available batches.
When i create another production order, it shows the whole quantity in a batch as available quantity while i need, it should not show the restricted quantity in first order as available for the other.
Please give the hints.
Thanks in advance
ANI

Hi,
You have to activate that check box in your Checking rule in OPJJ and then you have to assign that respective Checking rule in Checking Control (OPJK).Selct your order type and Plant assign that Checking rule over here.
Regards,
Dhaval

Similar Messages

Batch is not determined automatically in PRODUCTION order for components

Hi All,
Am working on the batch determination for the components by Goods receipt date(FIFO) during production order confirmation.
All the required settings are completed upto batch determination.But when click on the batch determination tab,batch is not picking in production order confirmation goods movement screen even though three batch stocks are available.
Kindly find the attachment for your reference.
Would grateful to your quick response.
Thanks!
Asirvad

Hi,
In general it should not be a problem. Request you to check below:
For the Batch Determination to work in production order for the components, you should have a value for the “batch entry” field. The values if set to “3” will carry out batch determination automatically and if set to “blank” will not carry out batch determination for the components in the production.
As well please refer the link for step by step checking.
SAP Batch Determination - SAPs'WORD - We SAP For Your Cause
Hope success :-)
Regards,
Krishnendu.

Production Order For Project with plant stock

Hi,
We have a scenario where in we are required to create a production order for a project.
But the material(raw material) is in a storage location and is a stock item. Even the header material is also a stock item and it to stored in the storage location.
But the order is to be created for Project and to be settled to the Project. Now the system is not allowing me to create the order.
The error is :
"Project does not allow make-to-order stock
Message no. CO746
Diagnosis
There is no project stock for the project.
To create a production order with reference to a WBS element the project must allow project stock to be maintained.
Procedure
You should select a project that allows project stock."
Now,
I don't want to have a project stock. How to go forward...
Regards
Pavan

Hi,
What is the strategy you are using. If you are using strategy 20, then chnage it to 40.
Also maintain individual/collective indicator to "1" - individual in MRP-4 view. So that when the order is created, the stock will be reserved as Q-project stock.
thanks and regards
Murugesan

Batch management in production order for WM managed components

Hi Experts,
Iam having WM managed components in my production order which are batch managed as well. I have to do batch determination for these WM managed components.
I would like to know the steps involved in it and the required configuration.
Can anybody throw some light on this please
Thanks & Regards
Enrico

Enrico,
For setting up Batch determination in production order please follow
[Batch determination in production order|http://help.sap.com/saphelp_470/helpdata/en/25/283c3f4f7811d18a150000e816ae6e/frameset.htm]
http://help.sap.com/saphelp_470/helpdata/en/25/283c3f4f7811d18a150000e816ae6e/frameset.htm
As far as WM managed components it will still be the same as WM transfer order is created only after goods movement document is posted.
Hope this helps. Else please come back.
thanks,
Ram

Restrict Production order for Purchase Item

Hi,
Kindly put a ceiling on Production order for purchase Items, As of now It is open for making Production order even Valuation class & Procurement type is external procurement.
Plz guide.

NOt solved

Production order release with batch management

Dear All
Our company are going to use batch managment. But someone told us the production order cannot be released if the component with batch managment is missing (requirment is lower than stock). Is that true?

Dear,
It depend upon the setting means if you want to automatic batch determination in production order for component then system will not allow to release if no batches are available.
This setting come from MRP 2 view batch entry if you keep it blank then system will allow you to release the order with missing batch quantity also.
Please try and come back if any issue.
Regards,
R.Brahmankar

How do we do production orders for same item code in different sizes

Hi,
We have Items which we buy as a single sheet of material and our customers can ask for us to cut the complete sheet into different sizes before despatching it. i.e
Item Code Sheet1: Sheet size 100mm x 100mm
Customer asks for sheet to be cut into 10 off 10mm x 10mm sheets, which we presently put on the sales order as a line note
We then generate a production order for this item and indicate on the production order printout the line note
We've recently had a customer who has asked for Item 1 in two different sizes on the same sales order ie
Order Line 1 Sheet1 Qty:1 Line note: cut into 10mm x 10mm sheets
Order Line 2 Sheet1 Qty:1 Line note: cut into 50mm x 50mm sheets
When generating the Production order SAP combines the items into
Product No: Sheet1
Planned Qty: 2
Where as we want it to create 2 production orders 1 of each different sizes items.
I know I can create BOMs for those two sizes, but customers can ask for the sheets to be cut to whatever size they want. Is the best method to create BOMs on the fly for each different sizing option or are there alternative methods that are easier to manage ?
Thanks
Carl

Hi Carl Rutter,
You have to creat 2 special production order for this item. when issue the component make sure you issue the stock as per the cosumption becaue one have 10mmx10mm and the another item have 50x50 in this case you issue component by square inch wise. for example 10*10 = 100 squre inch.
50*50 = 2500 square inch so the cost will be approtionate. you can Use multiple uom method to obtain this, other wise you have covert into stock then you issue the component. If you want traxk size wise ,you can use batch option for Finishe goods.
Regards
Sridharan

Production order for a multiple materials codes...

Dear...
Could you please suggest me the SAP solution for the below production strategy.
This production process is of heat treatment. Actually I am doing heat treatment of Cast and Forge items. These items weights are in the range of 150 kgs to 40000kgs. For example I am having a 40 tons heat treatment furnace. So at a time I can load the materials upto 40 tons. I am having different materials of different sizes and chemical compositions. But heat treatment cycle(Routing) is same. So I can load different types of materials i.e. upto 40tons for the heat treatment for which same type of heat treatment is required. Sometimes this may be a single item .. if the weight of the items is 40 tons. If it is single item...then there is no problem. If I am loading different items...and if execution process is same for all the items, then how can I map this in the SAP. So that I can create a single order for different Items of different materials and quantity. I need to do the confirmation of these items with respect to the same item. Please suggest me...how can we map this scenario into the SAP.
Thanks in advance.
Regards,
Surya.

Hi surya,
As per the heat treatment process concern, total cycle time is constant, and load is also constant (if we havenot changed).
i hope u have defined workcenter formula and routing accordingly.
i think creating single production order for multiple material is not possible, instead of thsi, i would suggest one way,
> Since u have to maintain stock for Heatreated items, create sepearte Material code for each item to be heatreated.
> Create BOM ,Routing for New Material code.
> Acitvate Batch management for New Material Code has been created.
>Now create Production order for each material to be processed in one cycle, Assign the Batch Number manually.Batch number repersents your Heat treatment cycle number and same can de used for traceability.
>Confirm the each order seperately, Now the Heatrement process cost will be updated and stock will be posted to heatreated storage loaction.
But i am worrying about capacity planning and scheduling, For my knowlegde purpose i would like to know your existing scenoria, like workcenter formula and routing operation values has been assigned , if u wish plz share with us.
Please come back with your ideas..
regards
Pradeep

Error while converting planned order to production order for config materia

Hi experts,
While converting a planned order to production order for a configurable material.I am getting the following error meassage. Message No.CO684,
"You cannot make an assignment to make-to-order stock"
( DiagnosisThe component cannot be allocated to an individual stock because make-to-order production and engineer-to-order production cannot be executed with this order.
A possible cause is that you are trying to create an order with reference to a sales-order/project, where an account assignment to a sales order/project is not allowed in the settlement profile that is assigned to the chosen order type. This is inconsistant.
System ResponseThe following responses are possible:
Order processing is cancelled.
The system resets the special stock indicator back to the original value.
Procedure
Choose another order type).
I have checked some of the threads related to this error. But no where there is any solution.Please tell me if there is any settings to make so as to work on this scenario.
Thanks,
Sham

Hi,
This will be a MTO scenario. Please check your requirement type,Requirement class and strategy type config along with your Item category and schedule line category from SD.
Also check your Production order type config and settlement profiles.
I mean to say that you need new production order type to be configured for specific above mentioned combination.
Are you working on a production system..?? is it the first time you are creating the order for this config material..??
Regards,

Creation of Production order for FInished Product through Project

Hi,
Pls clear me on how we can create a Production Order for finished product.
If we confirm the production orders in PP, cant the same be confirmed in PS.. Should we consider the same activity types in both PS and PP
Pls clarify

hi srikanth,
your answer has been very helpful... but could u clarify why MRP is run in MD51 for WBS element and in MD02 for network..
Pls clarify... My scenario is like this ...
A
                        B                                                                                C
                D E F G H I                                                                                J K L M N O
I have a Assemblies B and C which are always delivered in sets.. under assemblies B and C, we have 6 sub assemblies which has its own components. I am assigning sub assemblies to differenet WBS elements 01 and 02. so, initially these sub-assemblies are produced to stock. this should happen in PP i.e., through production orders generated in MRP run ( MD51 ). In the next phase i will assign Assemblies B and C to another WBS element. Again system should generate two Production orders thru MRP for this. Here the 6 sub-assemblies produced earlier will be consumed in confirmation of the production order...
What i am doing is this correct...
and the procurement for the components is happening thru the purchase requisition generated via MRP. the components themselves are not directly assigned to the project..
Pls advise and clarify?

Creating a production order for a semi finished product

Hi
I am having a multi level bom scenario over here.
one of the bom components of the header material is a semi finished product.
I am using the planing stratagy 40 for that material.
in standard sap when i create a production order for header material. the requirement gets transerd to all the components. if the components are not available then only a requirement is placed. when i run MRP that requirement gets converted in to a planned order. which converts in to a purchase req or a production order,
well for my semi finished product. its a Work in process item. there wont be any stock for that item in the storage location any time.
what my requirement is. when i create a production order for my finished product it should automatically create a production order for the semi finished product.
is this possible with some configuration settings.

Dear Deepu,
for ur requirement u need to maintain MRP type PD for FERT material and also for ur HALB.
If u run MRP only, it will create planned order for FERT and for all its dependent requirement(for PD).
If u create order manually for FERT material then it will not create order for HALB material, u need to create manualy for this also.
sree

Goods Issue Production Order for Confirmed Qty Component

Dear PP Gurus,
Here is my case :
Stock Qty for Sparepart A : 100 un
First production will require 80 un A, and availability check confirmed. Second Production Order will require 70 un A, where 20 un confirmed and 50 un is not confirmed on availability check. When i try to goods issue the second production order, it is allowed to consumed all 70 un because unrestricted stock is 100. How can i forbid goods issue in second production order only for 20 un A which is confirmed before.
Thanks,
Arman Lie

Dear
First of all what ever qty u release during production it well get copied in confirmation so as u said first production order is 80 so the balance qty is 20 out of 100 units so for 20 production order is confirmed so u need another production order for 70 in that case u have deflicit stock of 50 so for that reason ur production order not get confirmed for 50 in order to confirm this order u need t make a stock of 50.
1. check in the OPK4 enable the actual qty
2.check t-code OPJK Checking Rule and check when material availability when saving the order
and please check in the material master what availability check u have maintained in mrp
[http://help.sap.com/erp2005_ehp_04/helpdata/EN/cf/70124adf2d11d1b55e0000e82de178/frameset.htm]
With Regards
Pushpalas

Error in GR for a Production Order for a particular material....Unique case

Hi Dear Gurus,
I am facing the following problem:
There is a production order for a material (say X, matrl type FERT) of order qty 21EA. First we did GR of qty 9EA. but when we are going to do GR for the rest of the qty i.e.12EA it is not happening system showing Error message " Account XXXXX requires an assignment to a CO object".
But while we are going to do GR for the rest 12Ea qty in two parts i.e. first by doing GR of 11EA then 1EA system is accepting.
Interestingly if do the GR for the same order as first by 8EA and then the rest 13EA that is also accepting.
Eventhough, for any other material (of same type and group) if we make a production order of the same 21EA and then doing GR firstly by 9Ea and then 12EA that is also getting posted properly.
What would be the reason for the error message for that particular case?
Here the system is SAP4.5B version, material MRP type is M0, lot size FX & fixed lot size 10Ea, safety stock 8EA, Reorder point 15.
Thanks in advance for your inputs.
Regards,
Arghya

REfer this link..
[https://forums.sdn.sap.com/click.jspa?searchID=25161817&messageID=7040673]
[https://forums.sdn.sap.com/click.jspa?searchID=25161817&messageID=7159723]
hope the above helps..
karthick

Production Order Number and Batch Number same during order creation

Hi All,
I wanted to keep the Production Order number and Batch Number same during creation.
How I can do that during creation of order only. So during creation same number to be get assigned automatically in the background.
One thing I can maintain ; the same number range for both.
But how to activate other functionality.
Regards,
Amit

Hi SAP2511,
For Production order-
1.You can define a Order type and Mantain the number range same as batch number range (in OPJH transction)
For Batch
1.Activate Automatic internal batch assignment - (OMCZ)
2.Number range for batch - for object - BATCH_CLT - (OMAD)
For batch creation at time of Order creation -
You can create Automatic batch at the time of order creation or order release
1 Create Production scheduler Profile(OPKP) and assign in Work scheduling view of material master for which you want to create batch at the time of order creation or release.(Select automatic batch creation at the time of release or creation in OPKP)
Things to be taken care -
1 . What if you set deleation flag for order?
Regards
Girish
Edited by: girish khobare on Aug 20, 2010 9:31 AM

Producting order settlement and batch

Dear all consultants!
I have an issue. I want to manage value by batch. i use the follow way:
- use batch and valuation type. when good receipt from production order, i identify an certain batch and an valuation type.
- then, about variance, i do execute production order normally . when i see result, amount of variance of production order is be settled to Material (not by batch and valuation type). I run MB52/MB5C to check stock and value of stock, but value is not be changed after executing settlement production order.
The thing i care that how to post variance of production order to correspondent batch/valuation type.
any idea will be appreciated.
Thanks in advanced.

Dear Ajay M!
I do test as you said.
- Do the GR and settle the Prod order - Variance is loaded and be settle to Material. But when i check stock and value both at plant level and batch level, i cant find that amount of variance. Value of stock is not change before and after i run execute. I even cant find report to display that amount.
- Do the GR - Consume the Output to a Cost center or Prod order - Then settle the Prod order.. In this case, the variance must not be loaded on other inventory... It should be hit to PRD --> i consume finished product. then i execute settlement, but result is not different with first case.
what should i go continue?
the things i care that i want to control product costing (or actual cost of good manufacture by batch).
Thanks in advance.

Restrict stock in production order for a batch

Similar Messages

Maybe you are looking for