Restriction of planned order generation (mrp)in other plant.

Hi,
I am running mrp for sales orders and i want to restrict the planned order generation in other plants other than the sales order plant.
through standard activity it can be blocked by not maintaining special procurement key of stock transfer.
But some users are creating manual demand in other plant(STPO) against the same sales order for some sub assembly. so if they are running MD02 in their plant it is creating planned orders against the same sales order.
I want to restrict the planned order generation against any sales order in other plants. How it can be done.any enhancement please suggest.
Regards
Madan

Hi,
we cannot restrict the authorizations so specifically here in my business client.
Based on planned orders we have defined some programs.
the programs are effecting because of these unwanted planned orders which have been created for a different plant sales orders.
Is there any enhancement or BADI to control the creation of planned orders in other plant for a sales order of different plant.
please suggest.
Regrds
Madan

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Planned order generation restriction

if in my material, i defined the minimum and maximum lot size as equal ( ie. 3000 = 3000 ), for procedure EX, when a requirement exceeds the value of the maximum lot size, will it create a brand new planned order, for example a requirement of 3001? how can i restrict the system not to create a new one and just round the qty down to the maximum lot size everytime.

Hi,
Use share of Safety stock availability in MRP group.
Assign this MRP group in the material master of MRP 1 view.
This function is used to reduce the planned order generation. Suppose if the requirement is 5 no's and the stock is not available, system has to generate planned order.
But the share of safety stock contains more than 5 no's, system will not generate planned for this 5 no's.
Assume safety stock - 50 no's.
Share of safety stock - 10%
So for the requirement of 3001 no's, system will generate planned order for only 3000 no's. Remaining 1 no adjusted from the share of safety stock.
Regards,
Dharma

Problem with scheduling planned orders in MRP

There is a problem with scheduling planned orders in MRP. SFG is assigned to the BOM of FG. No inhouse production time maintained in the material master of SFG & FG. routing maintained for both . In OPU5 scheduling & capacity reuiremnts tickmarked for detailed scheduling. Scheduling level - via detaied scheduling. Scheduling type - backward. Adjust basic dates , adjust dep. req. to order start set. In MD02 , scheduling is via ' lead time scheduling'.
My problem is the start date & time & finish date & time is same for planned orders of FG & SFG in the detailed scheduling tab of the planned orders. (Duration is same because of same capacity requirements on the same work centre. But how is the finish date same for both SFG & FG?)
(Capacity requirements are being generated.)
What could be the problem ?

Dear,
By scheduling the routing and maintain lot size dependent time in material is best practice and result of scheduling will be consistent.
If you want SFG before FG you need to define lead time offset in BOM or need to maintain the floats before production.
Hope clear to you.
Regards,
R.Brahmankar

To generate planned orders throught MRP even without forecast/sales orders

Goor morning, we should send long term plan forecast to the suppliers, but in the system we're able to see just few weeks demand (lng term horizon is not still implemented). Do you think is possible to generate some planned order as MTS policy (based on the past consumption), even without any sales order or forecast inside the system? Tks in advance

1) create a Plan IN MD61 with inactive version select the period as you want & enter W- week in initial screen
2) create a plan In MS31 and assign the created in active version plan in MS32 assign the plant and activate independent requirement
3) Run MRP in MS01, system will create a plan order for LTP
4) and do the evaluation for created plan order in MS38.

Production orders in place of planned orders in MRP run

Hi,
Please help me with this senario,
we receive saleorders through CRM interface then these are chnged to redistribute to different plants by changing the plants in saleorders.
we want to run and create production orders directly for these saleorders without creating planned orders.
I tried using strategy 82 but it makes the production order online, but we want it to be created after mrp run.
Is there a way to create production orders instead to planned orders in MRP run.

Hi You used Right strategy only.Use Strategy '82', Transfer requirement from CRM and execute MRP run in Background.It will generate Production order.But i didn't understand what you mean by 'Online' 3
Pl. Correct me If I am wrong.
Edited by: Velmurugan S on Mar 4, 2008 10:02 AM

Copy Production Area Planned Orders to a corresponding processing plant

Hi All,
I am in need of design a dialog program which copy production area planned orders to a corresponding processing plant, In my requirement i am not able to find what are the tables involved and what is the bapi must be used to update the tables.
I appreciate if anyone come with tips to start with this requirement.
Thanks and Regards,
Babu

Hi folks,
Thanks for the prompt reply, i have one basic doubt, whether the order no must be passed by us, if i am not giving order no it will returns the error.
Thanks and Regards
babu

Sales Order costing error to prevent Plan Order generation in MRP run

Dear PP Experts,
We are into sales order costing due to Variant Config implementation.
Problem Statement: After sales order entry /Characterisitc value selection, while saving sales order , SO costing is auto triggered. Many a times one of the new Raw material price is not maintained( Purchase info record), hence SO costing occurs. SO costing is still saved, SO incompletion is not configured , so it is detected when Production order has 'No Target Cost'. This creates inconsistancy in FI postings.
My questions
- Can we set SO imcompletion for SO costing error( Standard Config?)
- Is there a enhancement to prevent MRP from processing Sales order with incompletion log i.e. Prevent MRP from generating Plan Order.
Best Regards,
Jatin

Hello Jatin
You can use BAdI MD_CHANGE_MRP_DATA to make the sales order not relevant to MRP.
Check the following document for an overview of the BAdIs available on MRP:
BAdIs for MRP
BR
Caetano

MRP Planned order generation for Order reservation excluding Dependent Requirements

In our Project we have a requirement like for FG stage & SFG1 stage are M.T.O So after sales order are punched through MD50 we have created Planned orders against sales orders,But dependent stages like SFG2 & SFG3 which are pure M.T.S so only Dependent requirements will get generated.Suppose for SFG1 i have partially converted planned order to Production order then for component SFG2 we get Partial Quantity as order reservation.Now requirement is if i run MRP for SFG2 system need to generate demand only for order reservation excluding Dependent requirements.Is there any possibility where we can generate demand only for order reservation.As system will create Planned order for SFG2=Dependent requirement + Order reservation

Hi Uli,
Suppose i have Sales order--100 kgs for FG
B.O.M levels
1.FG-----M.T.O
2.SFG1---M.T.O
3.SFG2---M.T.S
4.SFG3---M.T.S
5.ROH
So if i run MRP via MD50 system would generate planned orders for FG & SFG1 level as they are M.T.O specific
Now my requirement list would be
FG-100kg planned order
SFG1-100kg planned order
SFG2-100kg dependent requirement.
Now suppose i have partially converted SFG1 planned order to production order
SFG1--100kg planned order to 30 kg production order
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-70kg dependent requirement & 30kg order reservation.
Here my requirement is if i run MRP for SFG2 in MD02 as these stage is M.T.S system should provide 30 kg planned order & if we see down the line it would be like
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-30kg planned order & 70kg dependent requirement.
SFG3-30kg planned order
ROH-30kg Purchase req
Client requirement is like these..

Generation of planned order through MRP on daily basis

Hi
I am finding some issues in planning. My requirement is to create planned order everyday. So in MD61 the qty is entered on daily basis say X, X1, X2 etc for one week. My planning strategy is 40, MRP type PD, Lot size TB, Individual 1. When I am running MRP I am expectimg the planned order to be generated for each day against the required qty. But the MRP run is combining the requirements of X, X1... etc and giving 1 or 2 planned order. What went wrong? I also tried with strategy 30. But in vain. So how can I generate the planned order daily basis?
Thanks & Regards

Dear,
In MD61 or MD62 and select the perticular material and then goto edit and period splitting and select Day.
Take MRP run with Planning mode = 3 Deleted and Recreated.
Also refer this useful link,
Re: Requirement
Regards,
R.Brahmankar

Creating purchase requisitions instead of planned orders after MRP run in MDBT

When running regenerative planning in MDBT for plant with following details ,The system has to provides planned orders for the materials .
Processing key:NEUPL
Create Purchase requisition :3
Schedule lines:3
Create MRP list:1
Planning Mode:1
Scheduling :1
But sometimes it provides purchase requisitions for certain materials.The problem happens for different materials at different times.
I checked the material master and found that procurement type is external procurement.Business need to create planned order for the materials and then want to convert it to purchase requisition.
MRP group is assigned to the materials but no creation indicator maintained for the MRP group.
Please tell me why this run creates purchase requisitions suddenly and in the next run it disappears?

Hello
Maybe someonelse is running MRP in another transaction, such as MD02, with a different parameter. Check on transaction MD05 when was the last MRP execution and the user that ran it.
Also check if there is any active implementation of BAdI MD_MRP_PARAMETERS.
If you don't have a cretion indicator, maybe it would be useful to set it for your MRP group, with the parameter 3, in order to make sure that planned orders will be created.
BR
Caetano

Multiple planned orders in MRP run

Hi All
I have a requirement where I need to create multiple planned order for the same material during MRP run. I understand that once I run MRP a planned order creates. If I run again for the same material, the quantity will be changed for the same planned order. Do we have any configuration so that system creates multiple planned orders for same material for each MRP run.

Hi Adithya
Planned orders may be changed by MRP until they are firmed. Therefore, what you need to do is to firm the planned orders after the MRP execution.
You can use for example, transaction MD19 to mass firm planned orders after each MRP run.
Otherwise, you can user BAdI MD_PLDORD_CHANGE to automatically firm the planned orders created by MRP.
BR
Caetano

Problem when creating planned order with MRP run

Hello,
I create a material with a fix reorder point, MRP type VB. When I run MRP with MD03 on this material I have several problems :
- planned order is created with an opening date in the past, so I have error 'Opening date in the past' in MD04. How can I generate a planned order with opening date not in the past
- when changing manually opening date, after running again MD03, I have error 'No BOM selected'. Material is configurable, has a text BOM, a routing and a configuration profile. What is the problem? When modifying planned order, I have message :
Material requires configuration
Message no. 61259
Diagnosis
Orders and requirements for a configurable material must have characteristic values.
Usually, you should create a variation for configurable materials managed in inventory management which has the default variant configuration.
System Response
MRP: Requirements without characteristic values for a material cannot be planned in MRP.
Procedure
Check requirements or orders.
Create a configuration evaluation for the material in the material master record if necessary.
Thanks in advance.

Hi
I am facing the problem. Could you please tell me if you have resolved the above problem? If yes, Could you please provide me as how you resolved? Thanks in advance.
Thanks
Nagesh.

Wrong Planned Order dates - MRP Run

Dear Experts,
Please guide to resolve the following problem:
I have uploaded the PIRs for 3 months. When I take the MRP run, the system is scheduling the planned orders for first 2 months only. For the 3rd month's PIR the planned order are created for the PIR dates only.
For example, if the PIR (for 3rd month) is maintained on 25th of the month. The planned orders for FG & SFGs are being created for 25th only. While for 2 months the Planned orders are properly scheduled.
What could be the reason for such behavior.
The planning horizon is 90 days.
Regards,
Rohit.

Dear Rohit,
If you are running MRP with NETPL, then the Lead time scheduling will be carried out only for the planning harizon.
Try executing MRP you can select NETCH key.
or
If you want to run MRP with NETPL key, then please give In-house production time in workscheduling view as per the routing values. For example 1 day is the processing time and give the quantity for for 24 hr production. Then the sceduling will be carried out as per this values.
And change the planning harizon for detailed scheduling in OPU5 transaction.
Thanks and regards
Murugesan

Mto strategy 40 - planned order generation problem

i have an fg, which is assigned to strategy 40. sales orders are created for that fg. however, when i run my mrp, tcode MD04 shows that the planned order generated for the FG is make to stock. how do i change this to make to order?

Dear Raf
Strategy 40 is Make to Stock only
It is a strategy named Planning with Final Assembly
You can feed PIR and generate the proposals
It will React for Customer Requirements Quickly
Prabakaran K

Generate Plan Order from MRP Run (MD51) by WBS Element

Dear All,
1. I have created sales order with assigment WBS element (VA01)
2. Then I created Routing & BOM for Material (CA01 & CS01)
3. Generate MRP Run (MD51)
The problem the generated mrp run doesnt consume planned order .. i have set the planning strategy 21 or 40, but still doesnt works.. is there any other parameter that i should configure..???
Help Me...
MamaRara

Hello,
Hopefully, the following link can assist you.
- Re: After firming planned order, new planned order is generating in MRP run
- Basic Scheduling in MRP run
- Re: MRP run
- During MRP run unwanted plant and storage location include and exclude
- MRP run does not consider the common stock
Thanks & Regards
JP

Restriction of planned order generation (mrp)in other plant.

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