Return FG material bom to get update automatically

Question

Dear All,
This is my requirement how to address this one.
I am making one FG eg Bumper (Used in Car Industry) suppose i am delivering 100 nos of FG to customers and afterwards from 100 piece 10 nos return to me by customer for dameged or any other reason.
For Making FG Bumper Material i am using 10 bill of Materials ( assemble), suppose if any FG returns to me from 10 BOMs i can reuse atleast 5 raw / Engg materials for future order and left out 5 bom only goes to scrap. Now user requirement is when ever this FG returns from customer the RM/Engg Material stock to be increase automatically.
Now we are going to Implement SAP, how to address this scenerio.
If material returns it comes like FG Material code only. From same  FG code only it will return from customer.
But as per user requirment how to map, kindly give your suggestions.
Regards,
sakthivel

Answer 1

Dear shakthivel,
for this scenario, U can map like this
BOM for finish material
for  1 ea of Z
require
a -2
b-3
c-2
and normal production is carried out  for existing process
For FG return
once the material is returned to ware house
Create a  production order for b for qty 3
and maintain component as
Z    -        1
a     -      2-
c     -      2-
maiintain a component overview like that and  set auto GI and GR
once u confirm the order in c015
b will come in 101 movemnet
Z will consume in 261 movement
a & c generated as 531 movement
Costing wise, it won;t be any problem
plese refer thisn thread for more information
Re: ROH from HALB
Regards,
Sundaresan
Edited by: Sundaresan . E. V on Oct 8, 2010 10:38 AM