Rework in CO11n

Dear Experts
we have requirement from our Marketing team that once if they create a sale order line item quantity with 1000mts suppose,it should not be increased or changed,
But for our production dept for same SO line item,they want to 300mts out of 1000mts to be reprocessed & so we have created a new order type for Reprocessing & we were creating new Production order of 300mts.
But now marketing dept is asking without creating new PO to rectify in CO11n by making use of Rework field.
can anybody explain me the use of Rework field in co11n so that i can solve my problem
Regards
sandeep

Hi,
If you are not sure about the reprocess qty then you initially maintain max qty which may get reprocess in order.
For Ex. we consider 50% is reprocess qty. Maintain the 50% as assembly scarp in material master. by doing this we will get planned order qty increased by 50% allways. if say our sales qty is 1000 mtr then our planned order qty will be 1500 mtr.
Now when you start processing of order you first confirm the originally qty require as per sales order i.e. 1000 mtr. ( You will confirm the first operation as partial confirmation), as you said after confirmation of first operation you will come to know how much qty is need to reprocess for this order.
once you find out the qty which need to process confirm that qty in 1st operation again (At this confirmation you confirm operation as final confirmation) while doing this confirmation you can use the field reason for var. which come under Quantities tab. Additionally u can maintain the long text of confirmation to write the reason of reprocess.
By using the data maintained in above field you can generated the report for your management.

Similar Messages

User Exit for CO11N to populate the Ref Order in Prod Order when Rework Ord

HI All,
I created a Production Order(100023) using TCode CO01 with 10 Qty.
When i am creating a Production Order confirmation using TCode CO11N, i Confirmed 9 Qty and 1 Qty for Rework Order, it is confirming the 9Qty and creating a new Production Order (100024) for 1Qty.
As per the requirement it is working fine. While system creating a Production Order (100024) for the Rework Qty, i need to populate the Reference Production Order number (100023) in the field Ref. Order in Control Data tab in the Production Order.
Can any one suggest me how to populate this field? Is this possible by any USER EXIT or BADI ?
Or Can we do it by configuration?
Regards,

Hey all: I already have solved it. This was solved using a batch input application: before is launched the MIGO transaction, we print the smartorm using ME38 transaction with SHDB.

Rework

Dear Experts,
Scenario,
1.     For certain material there are 5 operation defined in routing.
2.     Order quantity is of 100 PC. Settlings are maintained such that 2nd operation cannot be confirmed unless 1st is confirmed.
3.     While confirming order through CO11N for 1st operation the figures are, 70 PC yield and 30 PC as rework.
4.     For second operation I can confirm maximum 70 PC, This is truly logical as 30 were put in rework.
5.     I presume, 30 PC are lying somewhere in system and liable for goods receipt after rework.
Queries,
1.     What is the treatment for quantity put in rework for these 2 conditionsu2014 a) OK after rework b) NOT OK after rework?
2.     How PCs should be declared (in stock)after rework?
Thanks in advance,
Anand Rao

Hi,
For 30 PC declares as rework, for that you need to create rework order without material with sutaible routing with reference opration set & BOM by manual entry.
That order should crate with reference parent order, so that we should able to book extra rework cost to parent order. For order settlemet sequence would be first child order & then parent order.
At time of maintaining BOM for rework production order, you can maintain -ve quanity for scrap that we are unable rework.
Please refer below link as well.
rework order
Rgd,
Chetan

Error while Goods receipt for rework order.

Dear all,
I have created one Rework order through TC CO07.
While doing Goods Receipt it gives Error Msg as following.
"No valid order items exist for order 200000203"
Message no. C6008
Regards
Atul

Dear,
There is only confirmation CO11N for the rework order. And good reciept MB31 for main order.
There is no GR for rework order. Once you confirm rework order,you need to do the GR for the balance qty of main order or parent order.
And you need to priliminary settlement of rework order first in CO8B, hence the cost will be moved to parent order, then you settle parent order in KO88.
Hope clear to you.
Regards,
R.brahmankar

In process Inspection and Rework Qty Issue

Hi,
There is Production Order for 100 qty. There are 5 in process operations like 0010 Cutting, 0020 Welding, 0030 Inspection, 0040 turning, and 0050 Inspection
(1)0010 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(2)0020 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(3)0030 operation: Quality inspected and entered results as 25 as yield and 25 as rework. For defects Q3 notification is
     triggered.( ie CO11N transaction is called in QM)
(4)Production opened rework order CO07 and confirmed the rework operation and booked material and labor cost on cost
     center instead of orginal order.
(5)0040: Operation production could confirm only 25 qty as earlier 0030 operation of inspection yield was only 25 qty.
(6)Inspection already in 0030 operation 25 qty was entered as rework. Now after rework how results recording will be done
     and qty will be posted in yield. Unless yield is entered under 0030 operation for 25 qty , production cannot confirm the 0040
     operation for pending 25qty.
(7)Business requirement is what ever the qty production manufactures it has to be entered in system. Based on quality
     inspection incentive will be paid to only qty which is passed by quality.
Settings Made:
(a)100 Free Inspection, No Qty Relation, Quantity Valuation and Confirmation in Production for only inspection work center
     without any cost capturing.
(b)Confirmation parameters settings with error for over and under delivery tolerance, error if inspection sequence not adhered,
     error message if no inspection results exists
Any suggestion or any other way of handling this requirement.
Thanks & Regards,
RSR

Hi RSR,
Your way of mapping is absolutely fine, few points to be clear...
03 inpection type and enable inspection characterisitics for operation 030
04 inspeciton type to be enabled and operation 050 shall be eliminated if possible, material stock posting will be done from 04 inspection lot for 25 nos.
let me know if you have questions..
regards,
Lenin. A

Automatic Trigger of Rework Order

Hi Gurus,
As a rework process, I know the following
1) We have to create rework order through CO07, and settlement to be done for original order after confirmation with ref. to Ref. Opn. set.
2) We can introduce a rework operation in the production order operation view and carry out further process
3) We can set trigger point in the routing to carry out Rework Process as std. for all the orders, which uses that particular routing.
Now my requirement is, how automatically process the rework quantity, when we enter rework quantity in CO11N.
Pl. let me know the IMG setting.
Regards,
Madhava
Edited by: Madhava K.N on Jul 15, 2009 5:03 PM

Hi,
Thanks for the inf.
With your help, I can create a rework operation for that particular order. But following are my doubts.
1) You have mentioned that, change to be set * first and then again + What is the significance of assigning twice.
2) During confirmation, I entered some quantity in yield and some quantity in rework, but in the order display, it has created one more operation as rework, but required quantity as original order quantity, That means, we have to rework entire quantity of the order not the rework quantity entered during co11N.
Hence this solution holds good for Insert ref. operation set and rework of all quantity.
My requirement is automatic creation of rework order for the rework quantity. For this
I have chagned my earlier setting of trigger point - create order with reference and in active I have put 2 with the clue from your answer.
Now the rework order is generated for the quantity which i have entered in Co11n rework quantity field. But not able to see the order no. Just blindly I displayed the next order no. It worked out.
Now, I released the rework order and confirmed through co11n.
I tried to confirm original orderfor rework quantity, it is giving the information as "Up until now only xx pieces confirmed for predecessor operration. Since it is information, i tried to save it, but the message " total confirmation quantity is not equal to planned confirmation quantity" is displayed.
Performace assitant gives following message.
Total confirmation quantity not equal to planned confirmation quantity
Message no. RU117
Diagnosis
There are the following reasons for this message:
You create a final confirmation. The confirmed quantity for this operation (yield + rework quantity + scrap quantity) is not equal to the planned quantity to be confirmed.
You create a partial confirmation. The quantity confirmed until now for this operation (yield + rework quantity + scrap quantity) is greater that the planned quantity to be confirmed.
My yieldrework qtyscrap qty. does not exceed the planned quantity.
Then I went to MIGO, and posted GR for original order, but in CO03, it is not showing the del. quantity, even for the partial accepted quantity also.
Is there any steps for rework order after confirmation?
Pl. help me.
Madhava

Rework order

Dear gurus,
My scenarion after UD we put 2 ea out of 10 ea in block stock at finished header level
now we want to rework this 2 ea .
i have configured all setting required for processing
now how to create production order ( which t.c.)

1) Move the block stock to unrestricted in MB1B with movement type 343
2) create a production order with rework order type in Co01
3) Delete the all operation and add the relevant rework operation in operation overview
4) delete all the component and add the Finish material with quantity .and add the component (if you use other component for rework)
5) activate auto GI & auto GR if needed, otherwise do GI in MB1A
6) Confirm the production order in CO11n or Co15
7) do GR in MB31( if auto GR is not activated)

Rework order Operation Confirmation and quantity posting to main order oper

Hi Friends,
I have confirmed first operation of production order by CO11N. While confirming the operation, i entered 5 qty. as Rework Quantity. Due to trigger point function, Rework order gtets generated. After completion of Rework , i confirmed rework Order. Now i want to add this Rework Quantity in the second operation of main order . So i can be able to make confirmation of whole quantity of second operation. How to do this?
Normally system takes the first operation yield quantity as next operation quantity for confirmation.
Waiting for Reply!
Thanks!

Dear,
If a separate rework order is created using the trigger point, the system assumes that both the rework and all subsequent operations are processed via this rework order. As if first operation confirmed as 10 5 as rework quantity.
It means that you can second operation you can confirm as 5 only. So you need to add all operation in reference operation set so confirm all operation quantity here and remaining quantity in main order. So your confirmation yield will remains same.
Or it is only possible to return the successfully reworked quantity to the original order if the quantity check which is executed against the confirmed yield of the predecessor is deactivated using Customizing of the confirmation OPK4. In this case, only the confirmed yield is indeed proposed without the confirmed rework quantity. However, with the quantity check being deactivated it is allowed to overwrite the default value with a larger quantity.
Note that you cannot enter a goods receipt for the rework order since it is defined without header material. Instead, you can enter goods receipts for the original order manually.
Regards,
R.Brahmankar

Rework order is not created

HI,
I have created,
tigger point, assigned to operation (before this created reference operation set assigned in trigger point).
While confirming (CO11n) operation (with PCNF, where tigger point is assigned), a pop-up is coming for creation of rework order and also CO01 seen, but in MD04 I am not seeing this order. why?
what is problem can any one help on this.
Thanks
Raj

Hi,
Then what sould be setting?
can pl tell me to over come to create 2 orders (means 2 times pop-up coming while I am doing confirmation as yield as 2 and rework as 2 entry for the total order quantity =4 PC).
Santosh,
New order is created with material and it can be seen COOIS as said by you and others, but you said there is way in the same order to create, pl tell me what procedure for this?
Thanks to all
Regards,
Raj

ABAP Dump when using Shift Related Confirmations in CO11N

Dear SAP Gurus,
We have activated business function LOG_PP_SRN_CONF for doing shift
related confirmations using T Code CO11N.
On entering the production order and operation number in CO11N, the
system proposes the actual data. Then we select the shift number.
If we try to change the selected shift again, the system gives an ABAP
dump - "OBJECTS_OBJREF_NOT_ASSIGNED" and exits the program.
Please suggest some SAP Note or other solution for the problem.
Thanks!
With Regards,
Nitin

Dear Prasobh,
Thanks for the quick reply.
I have checked the OSS Note - 1359966 as mentioned by you.
However, there are 2 things which make me feel that the note is not relevant to my scenario -
1. The note says that the confirmation profile for CO11N includes the detail area "0240-Quantities: Subdivided Quantities". I'm not using this detail area in my confirmation profile. Instead, I'm using the detail area "0200-Quantities: yield/scrap/rework/reason".
2. System may issue termination message COCF 000 when single-screen entry for the confirmation (CO11N) is called by another application such as the order information system (COOIS). However, I'm getting this dump when i run the T Code CO11N directly. Further, I don't get the termination message at all.
Please suggest.
With Regards,
Nitin

Scrap and rework qty stock

Dear ALL,
IN MY SCENARIO I AM DOING THE PRODUCTION CONFIRMATIONS IN CO11N USING MAIN OPERATION IN THE ROUTING.I AM USING AUTO GR FOR HEADER MATERIAL(101)MOVEMENT IN THE FINISHED GOODS LOCATION OF THE CONCERNED SHOP & GI FOR THE COMPONENTS AS PER BOM FROM THE RAW MATERIAL LOCATION OF THE SHOP.BUT I AM UNABLE TO SEE THE STOCKS OF THE SCRAP AS WELL AS THE REWORK QUANTITY OF THE HEADER ITEM.PLEASE HELP ME SO THAT I CAN UPDATE THE STOCK OF SCRAP & REWORK QTY.IN THE SYSTEM IN THE BLOCK LOCATION OF THE SHOP.
THANKS IN ADVANCE
R SEHGAL

Hi Rakesh,
There is no standard report for scrap quantity. We have to develop Z report with the help of tables like AUFK-AUFM and AFVV.
The best way is get the details of scrap from table AFRU (field XMNGA) and download to excel with order type or with material/plant combination.
If you are having rework orders for scrap then you can display this rework quantity from COOIS transaction.
If helps reward points and close this thread.
Regards
TAJUDDIN
Message was edited by:
TAJUDDIN MOHAMMED

Regarding Rework (by inserting Ref oper set)

hello sap gurus,
i am confused regarding rework ,If we do the rework by inserting the ref oper set in the last in the operation overview of the production order itself than whole component qty reqd for producing the order header material will pass through that ref oper set but the fact is that for only rework qtys we require that ref oper set(but it will charge activity cost to all component qtys).So there would be improper costing(improper target cost) and scheduling.
   And while doing confirmation through co11n,for ref oper set which we have inserted in operation sequence at last there we have to confirm only rework qty and for the last oper you have to goods receipt for whole qyt.Am i correct?

Hi
1. Create a production order confirmation of original order with rework qty+yield qty = confirmation qty,Do GR for only yield qty
2. For the rework qty create Rework order using reference operation set.
3. In the Settlement rule for rework order , assigned with settlement receiver as original order.
4.Carry out goods issue for components of rework order..
5   Confirm rework order using co11n
6.   Do GR for original order with rework qty ., teco both orders.
7. Settle first the rework order
8 settle original order
As settlement is doing for orginal order, there is no problem in costs,, costs of the rework qty will also capture.
Please come back still if you have any doubts..
Otherwise close the thread by rewarding the points,
Regards,
MSH.

Processing the Rework quantity

Hello,
In my discrete manufacturing scenario, in routing out of 10 operation 8 are subcontracting operations. After completing the production order i want to process the rework quantity. This rework quantity i want to send the subcontractor & again get back and want to do the confirmation for that quantity. Same case for how to do the rework process in case of inhouse operation?
Plz give me solution for that.
Thanks in advance.
regards,
Prafulla

Dear Neheta
Cofiguration Settings For Rework order
1) just copy std re-work order type & give new name as u required in OPJH
2) in OPL8, copy existing rework order type & give ur re-work order type & plant & save
Master data for rework order
1) CA11 - Creating reference operation set
1) after Executing CA11, just enter without giving data in initial screen
2) usage - 1, status - 4. from lot -1, then click on operations
3) then give work center & descrption
4) Double click on Description, then give timings for setup, machine & labour & save
Rework order Creation
1) Normally rework order is created by t-code CO07
2) while doing confirmation of header material in CO11N or CO15, we give re-work quantity
3) then creat re-work order in CO07
4) in CO07, give plant then order type (rework order type) then enter
5) materail description, quantity to be reworked then date enter
6) system will ask u refernece opeartion set (it should be created before only in CA11)
7) then give the reference operation set Number then system will take u to settelment Rule
8) here for CAT give as ord, then in settelment receiver give ur header order number then percentage as 100 %
9) then clcik on component overview icon, then give ur BOm componets (which to re-worked & assign an opeartion to it)
10) then save the order
11) then do the confirmation to re-work order
12) then do GR to header order & settelment will take place to header order only not to re-work order
Note : for rework work, GR will not take place
Regards
Kumar

Rework Scenario

Hi All,
I am working with rework scenario, following masters are maintain for the same;
1. Trigger point t code is CO31
Setting done in std trigger poing,
a) Trigger Point usage and group - 00005 (Finish execution) and FERT
b) Trigger point funs activated
c) In Function - create order with reference, sys status - PCNF, status change - '+' status set and Once - activated
2. Assignment of std trigger point with required operation in the routing.
Now my query is,
While time ticket Partial confirmation with CO11N, after entering yield and rework qty, system is proposing rework order as per rework quantity. But while second partial confirmation of the same production order, rework order is not generated though rework qty is entered.
Plz suggest.
Regds,
Rajesh

Hi VS / Sravanthi,
I done this setting for testing n check but its not generating rework order for 2nd partial confirmation.
Plz suggest?
Regds,
Rajesh

Error when creating rework order

Hi
When I am creatng a rework order for a material it is showing an error message that referance doesnt exist why is that error coming

Dear Pradeep,
Cofiguration Settings For Rework order
1) just copy std re-work order type & give new name as u required in OPJH
2) in OPL8, copy existing rework order type & give ur re-work order type & plant & save
Master data for rework order
1) CA11 - Creating reference operation set
1) after Executing CA11, just enter without giving data in initial screen
2) usage - 1, status - 4. from lot -1, then click on operations
3) then give work center & descrption
4) Double click on Description, then give timings for setup, machine & labour & save
Rework order Creation
1) Normally rework order is created by t-code CO07
2) while doing confirmation of header material in CO11N or CO15, we give re-work quantity
3) then creat re-work order in CO07
4) in CO07, give plant then order type (rework order type) then enter
5) materail description, quantity to be reworked then date enter
6) system will ask u refernece opeartion set (it should be created before only in CA11)
7) then give the referce operation set Number then system will take u to settelment Rule
8) here for CAT, give as ord, then in settelment receiver give ur header order number then percentage as 100 %
9) then clcik on component overview icon, then give ur BOM componets (which to re-worked & assign an opeartion to it)
10) then save the order
11) then do the confirmation to re-work order
12) then do GR to header order & settelment will take place to header order only not to re-work order
Note : For rework work, GR will not take place
Regards
Madhu

Rework in CO11n

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