Rework Order Processing

Hi Gurus,
I would like to be clarified on the Rework Order Processing.
There are some threads that says that I need to use CO07 transaction and create a new Order type. But in rework, what if I need to replace a new component. how will i settle accordingly against this production order?
Our current scenario, is from QI stock some product will need rework and will be transfered again in production. what will happen to the current stock that will need rework? do i need to create a separate storage location for rework where I could transfer the stock from QI stock?
Thank you,
Raymond

Hi,
For new component reqt. in the rework order in the compt. overview, you can enter your requirement and save it. Then follow the rework process.
About the creation of one more storage location, you can do that. But my suggestion not to do that, because rework will simply accumulate in that storage location.
Once the QI people return it back to production by their process (moving it to production storage location), immediately rework it and close the issue. Otherwise, one day you will end up with huge quantities for rework.
Madhava

Similar Messages

Rework for process order

Dear all,
Could you plz tell me how to do a rework for process order.
Kindly help

Hi,
Pls refer below link
Re: Rework Order
Regards,
Sankaran

What are the settings for rework order quality inspection

HI,
Iam doing production order confirmation at the GR time some oprations are rejected.that operations i want too rework order CO07 process without GR ,i want to Quality inspection in REWork order.
What are the settings for rework order Quality inspection?

Refer beautiful document
http://wiki.sdn.sap.com/wiki/display/HOME/ReworkInProduction

Some querries related to BOM,Rework order

Hi FRIENDS,
Really feeling good to being among SAP intellectuals.This is my first thread in community....
I am working in SAP QM past 2 yrs,and am trying to get some SAP PP knowledge...
pLz help me out in getting some knowledge......
a) Whis is it so that rework order is always created without material,it sounds confusing to me.Cant I prepare a standard order for a component say of 100 pcs and then confirm it by 95 pcs and create rew another order with material(same) for 5 pcs..
By co07,the user can book other component (apart from BOM component of that header) by going to co07---bom tab.
Can it be stopped....
b) Another querry is related with BOM....
Why By product is maintained in negative qty in BOM,Cant get the theory behind it.....
Plz answer my querries....

Dear Snehal,
1.Normally a rework order will be created in order to address the product which does meet the expected quality parameters.
2.For a rework order which is created through CO07,no GR will be made and only confirmation will be required because
already the whole product exists as such and this order helps to capture the extra cost spent for correcting the product and
for settlement.
3.So for this reason order without material will be created without referring to any particular material or say product and in
case if you creating a production order with material GR will be made as an automatic process or manual GR.
4.A byproduct will be maintained in negative quantity because so much of product will be obtained as an output along with the
main product.In this the GR will be happening for the main product as well the by-product.So the normal components will be
maintained in +ve quantity which means consuming so much quantity the fianl product is produced and if any component is
maintained in negative quantity then it indicates that its a by product.
Check these links to explore more.
settings for co-product and by-product
Re: Co product and By Product
http://sapfunctional.com/PP/Co&BiProducts.htm
Regards
Mangalraj.S

Automatic Trigger of Rework Order

Hi Gurus,
As a rework process, I know the following
1) We have to create rework order through CO07, and settlement to be done for original order after confirmation with ref. to Ref. Opn. set.
2) We can introduce a rework operation in the production order operation view and carry out further process
3) We can set trigger point in the routing to carry out Rework Process as std. for all the orders, which uses that particular routing.
Now my requirement is, how automatically process the rework quantity, when we enter rework quantity in CO11N.
Pl. let me know the IMG setting.
Regards,
Madhava
Edited by: Madhava K.N on Jul 15, 2009 5:03 PM

Hi,
Thanks for the inf.
With your help, I can create a rework operation for that particular order. But following are my doubts.
1) You have mentioned that, change to be set * first and then again + What is the significance of assigning twice.
2) During confirmation, I entered some quantity in yield and some quantity in rework, but in the order display, it has created one more operation as rework, but required quantity as original order quantity, That means, we have to rework entire quantity of the order not the rework quantity entered during co11N.
Hence this solution holds good for Insert ref. operation set and rework of all quantity.
My requirement is automatic creation of rework order for the rework quantity. For this
I have chagned my earlier setting of trigger point - create order with reference and in active I have put 2 with the clue from your answer.
Now the rework order is generated for the quantity which i have entered in Co11n rework quantity field. But not able to see the order no. Just blindly I displayed the next order no. It worked out.
Now, I released the rework order and confirmed through co11n.
I tried to confirm original orderfor rework quantity, it is giving the information as "Up until now only xx pieces confirmed for predecessor operration. Since it is information, i tried to save it, but the message " total confirmation quantity is not equal to planned confirmation quantity" is displayed.
Performace assitant gives following message.
Total confirmation quantity not equal to planned confirmation quantity
Message no. RU117
Diagnosis
There are the following reasons for this message:
You create a final confirmation. The confirmed quantity for this operation (yield + rework quantity + scrap quantity) is not equal to the planned quantity to be confirmed.
You create a partial confirmation. The quantity confirmed until now for this operation (yield + rework quantity + scrap quantity) is greater that the planned quantity to be confirmed.
My yieldrework qtyscrap qty. does not exceed the planned quantity.
Then I went to MIGO, and posted GR for original order, but in CO03, it is not showing the del. quantity, even for the partial accepted quantity also.
Is there any steps for rework order after confirmation?
Pl. help me.
Madhava

Rework order

Dear gurus,
My scenarion after UD we put 2 ea out of 10 ea in block stock at finished header level
now we want to rework this 2 ea .
i have configured all setting required for processing
now how to create production order ( which t.c.)

1) Move the block stock to unrestricted in MB1B with movement type 343
2) create a production order with rework order type in Co01
3) Delete the all operation and add the relevant rework operation in operation overview
4) delete all the component and add the Finish material with quantity .and add the component (if you use other component for rework)
5) activate auto GI & auto GR if needed, otherwise do GI in MB1A
6) Confirm the production order in CO11n or Co15
7) do GR in MB31( if auto GR is not activated)

Rework order Operation Confirmation and quantity posting to main order oper

Hi Friends,
I have confirmed first operation of production order by CO11N. While confirming the operation, i entered 5 qty. as Rework Quantity. Due to trigger point function, Rework order gtets generated. After completion of Rework , i confirmed rework Order. Now i want to add this Rework Quantity in the second operation of main order . So i can be able to make confirmation of whole quantity of second operation. How to do this?
Normally system takes the first operation yield quantity as next operation quantity for confirmation.
Waiting for Reply!
Thanks!

Dear,
If a separate rework order is created using the trigger point, the system assumes that both the rework and all subsequent operations are processed via this rework order. As if first operation confirmed as 10 5 as rework quantity.
It means that you can second operation you can confirm as 5 only. So you need to add all operation in reference operation set so confirm all operation quantity here and remaining quantity in main order. So your confirmation yield will remains same.
Or it is only possible to return the successfully reworked quantity to the original order if the quantity check which is executed against the confirmed yield of the predecessor is deactivated using Customizing of the confirmation OPK4. In this case, only the confirmed yield is indeed proposed without the confirmed rework quantity. However, with the quantity check being deactivated it is allowed to overwrite the default value with a larger quantity.
Note that you cannot enter a goods receipt for the rework order since it is defined without header material. Instead, you can enter goods receipts for the original order manually.
Regards,
R.Brahmankar

Rework order thro' trigger points

Hi,
I am using the trigger point in the routing to create the rework order. The scenario is as below.
1) I confirm the opn 0010 of the original production order with Yield 99 EA and Rework 1 EA.
2) Rework order gets created for the rework qty.
3) I confirm the rework order and set the status to TECO.
4) After rework, I again want to confirm the opn 0010 in the original production order for the balaqnce qty 1 EA. But I am not able to confirm the operation. I need system to update/propose the balance qty. for which rework has been done.
Please guide how to solve this problem.
Thanks,
Sunil

Hi,
The original production order you need to process as it is like 99 nos and you need to confirm all the operations and do the goods receipt. To rework the 1no you are creating the rework order and you are capturing the rework costs and settling this in to the original production order.
This is the way of handling the rework order.
Regards,
V. Suresh

Rework order for FG return from customer

Hi Experts,
Please help me in following scenario :
I have made delivery & Invoice for sales order for quantity 800 unit. Out of that customer returned 600 unit bcoz of poor quality.
I made return order & did post GR to rework storage location.This stock is return stock in MMBE. Now I have to process on same FG and bring its to unrest.use stock. How to map this in PP
Regards.

Dear
Try the following rework order scenario:
1)Normally rework order is created by t-code CO07
2) in CO07, give plant then order type (rework order type) then enter
3) Material description, quantity to be reworked then date enter
4) system will ask u reference operation set (it should be created before only in CA11)
5) then give the reference operation set Number then system will take u to settlement Rule
6) here for CAT give as order, then in settlement receiver give your header order number then percentage as 100 %
97 then click on component overview icon, then give your BOM components (which to re-worked & assign an operation to it)
8) then save the order
9) then do the confirmation to re-work order
10) then do GR to header order & settlement will take place to header order only not to re-work order
Note : for rework work, GR will not take place

Booking of rework order cost on original order

Hi,
I want to know the complete process for booking the cost of rework order on the original order. It means how to do variance calculation & then settle order to original order.
It is urgent. I want step by step process.
thanks

Hi
Create a Reference operation set with a operation that needs to be reworked on and with the control key of a Rework type. Assign this to the trigger point in the parameters. Assign this Trigger point to the last operation in the standard routing you created for that product.
If you create the trigger point as to be triggered at the partial confirmation of the order, then at the confirmation of the order, enter the rework quantity in that field with partial confirmation selected and save the confirmation. while saving, this will create a rework order.
While assigning the parameters to the trigger point, make sure that the order type also is a rework order type.
you can do fcost for rework costing
do KKS2 after teco for the order
use KGI2 for overhead caiculation.
do KO88 for order settlements
award points if useful.
regards
N.Ramesh

Rework orders work in sap

Hi,
Could you please explain how rework orders work in SAP APO and what are the basic settings required for the same?
Please elaborate on the settings to be done in SAP for the processing of rework orders.
Thanks,
Prasanth

Dear expert
Here the scenerio is like this-
1] The Material will be received under job work, hence it is non-excisable, it should be return within 180 days from the date of supplier challan date.
2] In case of Breakages or scrap of Bottles, Customer/Supplier will provide us 2-3% allowance.
3] Supplier will provide the plain Bottle in Plastic Crate, same will be returned to him. No need of any packaging.
4] For Pricing, Base Price will be decided by Marketing Team. Service Tax - 10% of Base Price, Ecess - 2% on Service Tax, S/HEcess - 1% on Service Tax, Thus pricing will be done.
5] For Invoicing the procedure required in SAP with reference to Service Tax. only Heading display INVOICE instead of Tax invoice & separate series of Invoice will be required.
How to map this in SAP SD module
I am new hence need help on urgent basis
Thanks and regards
Deepankar

Urgent : rework order

hi,
can anybody suggest me how to create rework order in process industry ?
if the material is rejected by customer due to quality norms.
can we use the same master recipe ?
because here we are using some material as per requirement to improve quality in some operations only...
should we have new order type for that ?
hoping ans urgent...
with regards

Create process order(Rework Order) without material & maintain rejected material and other required material as
component. You can't use the same Master recipe for this,You have to create separate production version for this in which you have to maintain the rework operation.
Also Create a separate Order type for this so that system by default does not copy the original Master recipe but manually select the Rework Production version.
Edited by: PP Consultant on Dec 28, 2007 11:32 AM

Goods issue to Rework Order

HI
I am creating rework order with CO07 and givind settelement rule as Original order.
Right now the extra material required for rework order i am issuing to oroginal order as unplanned issue.
Can i issue material to rework order. I have tried and cost wise both the processes are giving same results but i have doubt that is it a standard process to issue the material against rework order.
Please help.
Regards,
Anand.

Both processes work well. But, it is good practice to issue components to rework order so that you can track all rework costs, rework history and also prioritize the issue of components.
In our company, we prefer issuing components to rework orders first. We give second preference to standard orders.
This helps decentralize our reporting and control over all production orders.
Hope this helps.

Query Regarding Rework Order

Hi PP Guru,
I have one scenarion wherein I need your help...
Scenario:
My Client is creating a Rework Production Order wherein he wish to replace one component of a BOM with Other. However the component removed for the Header Material should increase my Inventory.
Example: Suppose I have a Header material 'A' in a BOM. Components are 'B' and 'C' are required for producing 'A' . Since there is shortage of component 'C', they want it to replace by component 'D'. After creating Rework Order and confirmation, the Stock of 'C' should increase by the no. it was removed from the Header Material. Now the Costing of Production Order should have cost of 'B' and 'D' in it with all the relevant activities.
I have tried options like giving the Quantity of 'C' in minus so it becomes By-product and goes to unrestricted use via movement type '531' increasing my stock as required. But in costing the price for 'C' is in Minus and it is adjusted with the prices of other components (minus plus mathematics) and gives the cost. in this example minus value of 'C' is adjusted against combined value of 'A' and 'D'. (Price of A + price of D) -Price of 'C' which i dont want.
I want Price of 'C' also to be replaced by price of 'D' and Stock of 'C' gets updated in the inventory.
can you please help me in getting the correct process in place. Thanks.

Hi,
If you are consuming 'D' instead of 'C' ,then you can very much change it in Production order itself or at the time of Confirmation /Goods Issue. Else you can also do reverse GI (262) for C. I dont know why you are creating Rework order for replacing a part.
Regards,
Velmurugan S

What is difference between SALVAGE ORDER,REWORK ORDER

Dear All,
Could u tell me diffenece between Salvage Order & Rework Order. Please tell me the business process in detail.
I will appreciate your help.
Regards,
Kundansingh

Hi,
From the meaning of salvage, i think, this might refer to a co-product.
<b>Co-product:</b>
When products of one process are used in other processes or products; and when an item is disassembled, salvaged or cut. Processes involving co-products are common to many manufacturers, including integrated circuit chip makers, meat cutters, petroleum refineries etc.
Co-product components frequently occur when reverse manufacturing results in usable products. For example, an engine disassembly operation results in parts, which are then used to rebuild engines.
<b>Re-work order:</b>
This is used to do a repair work or correct the defects in a part, that is manufactured already. you can use trigger points & reference operation set to create a rework order.
To create a re-work order pl refer the foll. thread,
https://forums.sdn.sap.com/watches!add.jspa?forumID=144&threadID=447375
Regards,
Senthilkumar

Rework Order Processing

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