Rework order thro' trigger points

Hi,
I am using the trigger point in the routing to create the rework order. The scenario is as below.
1) I confirm the opn 0010 of the original production order with Yield 99 EA and Rework 1 EA.
2) Rework order gets created for the rework qty.
3) I confirm the rework order and set the status to TECO.
4) After rework, I again want to confirm the opn 0010 in the original production order for the balaqnce qty 1 EA. But I am not able to confirm the operation. I need system to update/propose the balance qty. for which rework has been done.
Please guide how to solve this problem.
Thanks,
Sunil

Hi,
The original production order you need to process as it is like 99 nos and you need to confirm all the operations and do the goods receipt. To rework the 1no you are creating the rework order and you are capturing the rework costs and settling this in to the original production order.
This is the way of handling the rework order.
Regards,
V. Suresh

Similar Messages

Automatic Trigger of Rework Order

Hi Gurus,
As a rework process, I know the following
1) We have to create rework order through CO07, and settlement to be done for original order after confirmation with ref. to Ref. Opn. set.
2) We can introduce a rework operation in the production order operation view and carry out further process
3) We can set trigger point in the routing to carry out Rework Process as std. for all the orders, which uses that particular routing.
Now my requirement is, how automatically process the rework quantity, when we enter rework quantity in CO11N.
Pl. let me know the IMG setting.
Regards,
Madhava
Edited by: Madhava K.N on Jul 15, 2009 5:03 PM

Hi,
Thanks for the inf.
With your help, I can create a rework operation for that particular order. But following are my doubts.
1) You have mentioned that, change to be set * first and then again + What is the significance of assigning twice.
2) During confirmation, I entered some quantity in yield and some quantity in rework, but in the order display, it has created one more operation as rework, but required quantity as original order quantity, That means, we have to rework entire quantity of the order not the rework quantity entered during co11N.
Hence this solution holds good for Insert ref. operation set and rework of all quantity.
My requirement is automatic creation of rework order for the rework quantity. For this
I have chagned my earlier setting of trigger point - create order with reference and in active I have put 2 with the clue from your answer.
Now the rework order is generated for the quantity which i have entered in Co11n rework quantity field. But not able to see the order no. Just blindly I displayed the next order no. It worked out.
Now, I released the rework order and confirmed through co11n.
I tried to confirm original orderfor rework quantity, it is giving the information as "Up until now only xx pieces confirmed for predecessor operration. Since it is information, i tried to save it, but the message " total confirmation quantity is not equal to planned confirmation quantity" is displayed.
Performace assitant gives following message.
Total confirmation quantity not equal to planned confirmation quantity
Message no. RU117
Diagnosis
There are the following reasons for this message:
You create a final confirmation. The confirmed quantity for this operation (yield + rework quantity + scrap quantity) is not equal to the planned quantity to be confirmed.
You create a partial confirmation. The quantity confirmed until now for this operation (yield + rework quantity + scrap quantity) is greater that the planned quantity to be confirmed.
My yieldrework qtyscrap qty. does not exceed the planned quantity.
Then I went to MIGO, and posted GR for original order, but in CO03, it is not showing the del. quantity, even for the partial accepted quantity also.
Is there any steps for rework order after confirmation?
Pl. help me.
Madhava

Trigger Points in Collective Orders

Hi
Need a help. I am working with collective orders and my requirement..the order should be released automatically once the previous linked order is confirmed.
Could you pl let me know " How can i use the trigger point functionlity in the same. I have worked with the Trigger points where next operation is released after the previos is confirmed but tht is in one routing .
Thanks in advance

You can setup external job (maintain variant in co41) to release the order automatically once the previous order confirms.

Can we assign trigger point at order level confirmation (co15)

Dear,
I am doing confirmation by CO15 ,and I want that rework order should be created automatically at the time of confirmation.Can it be possible If yes how ?
Rewards for correct answer
Thanks,
vidyasagar

Dear
It can be possible.i have checked with my abaper . U can use user exist.
Rgds
Surendra

AUTOMATIC CREATION OF REWORK ORDER

Hi
Could any solve my problem?
Basically i am working in pipe manufacturing unit where we follow discrete manufacturing.
I have some pipes that been rejected from certain operation and sent for reworking.Now, i want that "A rework order should be created automatically for the same pipes"
Is it possible? if yes then, what will be procedure & what setting required for the same ?
Cheers
Alok

Hi,
Rework order can be created automatically by trigger point through change in operation status only.
I think not possible to create rework order automatically if the material got scrap.
Regards,
Dharma

Rework order Operation Confirmation and quantity posting to main order oper

Hi Friends,
I have confirmed first operation of production order by CO11N. While confirming the operation, i entered 5 qty. as Rework Quantity. Due to trigger point function, Rework order gtets generated. After completion of Rework , i confirmed rework Order. Now i want to add this Rework Quantity in the second operation of main order . So i can be able to make confirmation of whole quantity of second operation. How to do this?
Normally system takes the first operation yield quantity as next operation quantity for confirmation.
Waiting for Reply!
Thanks!

Dear,
If a separate rework order is created using the trigger point, the system assumes that both the rework and all subsequent operations are processed via this rework order. As if first operation confirmed as 10 5 as rework quantity.
It means that you can second operation you can confirm as 5 only. So you need to add all operation in reference operation set so confirm all operation quantity here and remaining quantity in main order. So your confirmation yield will remains same.
Or it is only possible to return the successfully reworked quantity to the original order if the quantity check which is executed against the confirmed yield of the predecessor is deactivated using Customizing of the confirmation OPK4. In this case, only the confirmed yield is indeed proposed without the confirmed rework quantity. However, with the quantity check being deactivated it is allowed to overwrite the default value with a larger quantity.
Note that you cannot enter a goods receipt for the rework order since it is defined without header material. Instead, you can enter goods receipts for the original order manually.
Regards,
R.Brahmankar

Rework order is not created

HI,
I have created,
tigger point, assigned to operation (before this created reference operation set assigned in trigger point).
While confirming (CO11n) operation (with PCNF, where tigger point is assigned), a pop-up is coming for creation of rework order and also CO01 seen, but in MD04 I am not seeing this order. why?
what is problem can any one help on this.
Thanks
Raj

Hi,
Then what sould be setting?
can pl tell me to over come to create 2 orders (means 2 times pop-up coming while I am doing confirmation as yield as 2 and rework as 2 entry for the total order quantity =4 PC).
Santosh,
New order is created with material and it can be seen COOIS as said by you and others, but you said there is way in the same order to create, pl tell me what procedure for this?
Thanks to all
Regards,
Raj

Rework Order Creation Problem

Hi,
I have created trigger point in routing. I have also maintained the scheduling parameters for new order type for rework order. When trigger activates during confirmation it goes to the Rework order creation screen but gives the message of
"Scheduling parameters are not defined for production orders"
It is not picking the parameters.
Regards
HHS

Plz also check the assigned rework workcente to the operation.
Apart from order type scheduling parament .You have to consider the master too.Plz check and let us know

Trigger points is not working

Hi;
I have an order.It has three operations 0010-0020 and 0030.
Operation 0010 has a trigger point which TRIG1
I choise;
- Release succeeding operations is activated
- System status : PCNF-Partially confirmed
- Change: *
- Activate: 2
I release operation 0010 and go to CO11N and partially confirmed the operation.
However the succeeding operations is not released.
Where am I wrong?

Hi,
I guess you have flagged the check box once in trigger point defn, uncheck the same & then proceed.
Regards,
Vivek
Added
If am right you want to trigger a rework order for each PCNF, so in this case, set the Activation indicator to 2, then you can trigger the rework order each time manually.

Automatic rework order creation

Hi,
I have 7 operations in routing . at the time of operation level confirmation when I will put quantity in rework system should generate rework order for the rework Qty.I have two different Order types.
Regards,
Manoj Jadhav

Hi,
Please fallow the below steps for auto rework order.
1) Create Reference Grp - CA11
2) Create Std Trigger Point - CO31
Select Create Order With Reference & enter system status as PCNF/CNF. Enter parameterfor the selected function as reference grp & seperate order Type for rework, if available.
3) Use this trigger point in the opration where you want trigger & select the indicator for Trigger point used for trigger point functions.
4) Create the production order.
5) Do partial/fully confirmation with rework quantity. Then, system should propose to create the rework order quanitity eq to rework quanity.
Rgd,
Chetan

Booking of rework order cost on original order

Hi,
I want to know the complete process for booking the cost of rework order on the original order. It means how to do variance calculation & then settle order to original order.
It is urgent. I want step by step process.
thanks

Hi
Create a Reference operation set with a operation that needs to be reworked on and with the control key of a Rework type. Assign this to the trigger point in the parameters. Assign this Trigger point to the last operation in the standard routing you created for that product.
If you create the trigger point as to be triggered at the partial confirmation of the order, then at the confirmation of the order, enter the rework quantity in that field with partial confirmation selected and save the confirmation. while saving, this will create a rework order.
While assigning the parameters to the trigger point, make sure that the order type also is a rework order type.
you can do fcost for rework costing
do KKS2 after teco for the order
use KGI2 for overhead caiculation.
do KO88 for order settlements
award points if useful.
regards
N.Ramesh

Ref. Operation Set for Trigger Point

Friends,
I m doing Trigger points in CO11N. Production Order quantity is 10. While confirmation yield qty. 7 & rework qty is 3. After saving trigger point function pop up but after pop up of ref. operation set, i m selecting Group and Task list type, system displayed *Ref. operation set ********** is not valid according to selection conditions.*
In CA02 change routing I hav done all settings of trigger points and created Ref. op. set by CA11.
Pl. guide.......

Dear,
Kindly change order type dependent parameters(TCode OPL8), and check routing selection (3 Routing/ref. op. set optional (automatic selection))
and task list type S Reference Operation Set.
check and revert back.
Thanks
Muhammad Ashfaq
Edited by: Muhammad Ashfaq on Sep 10, 2011 1:46 PM

What is difference between SALVAGE ORDER,REWORK ORDER

Dear All,
Could u tell me diffenece between Salvage Order & Rework Order. Please tell me the business process in detail.
I will appreciate your help.
Regards,
Kundansingh

Hi,
From the meaning of salvage, i think, this might refer to a co-product.
<b>Co-product:</b>
When products of one process are used in other processes or products; and when an item is disassembled, salvaged or cut. Processes involving co-products are common to many manufacturers, including integrated circuit chip makers, meat cutters, petroleum refineries etc.
Co-product components frequently occur when reverse manufacturing results in usable products. For example, an engine disassembly operation results in parts, which are then used to rebuild engines.
<b>Re-work order:</b>
This is used to do a repair work or correct the defects in a part, that is manufactured already. you can use trigger points & reference operation set to create a rework order.
To create a re-work order pl refer the foll. thread,
https://forums.sdn.sap.com/watches!add.jspa?forumID=144&threadID=447375
Regards,
Senthilkumar

Triggering rework order....

dear guru's,
I am quite aware of trigger point function and how can one create a trigger to create rework order,but when I do confirmation of production order last operation ,a trigger is created and a rework order id formed.But I am unable to see the order at that time.For that purpose I've to go to COOIs and find it out.
Is there some way where I could know the triggered rework order at the ti me of confirmation of production order...
And also where I can see the relation between p[roduction order and triggered rework order.
Thanks and Regards,
rahul.

Hi,
I dont think through any standard report you can get that .
If you have given Main order number as settlement oject in rework order then you can
get it through table COBRB
Regards,
Vishal

AFS Rework Order

Hi
Can we create Rework order (in Back ground)using reference operational set and Trigger points(similar to STD SAP)? .
Regards,
Rajaram .K

Hi
I think Rework Order is not supported for AFS material.
Regards
Ashish

Rework order thro' trigger points

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