Rework process and Disassembly Process

Hello,
I am trying to do a rework process and disassembly in BYD, but I cannot seem to figure out a way to do it. Does BYD not have these processes yet? I have searched in the help center and a few other places but I don't seem find any documentation. My next guess is Rework would be a part of quality management.
any Ideas?/
Thank you
Chintan

Dear,
Follow the steps
1)Goto Tcode Co07-production order w/o reference to a material
2)You can enter the same order type and plant as enetered for the original order
3)Enter all the information in production order create header screen
4)Enter the operation and work center and enter the timings in the operation over view of the production order (it does not matter wheather you have a separate work center for rework or not)
5)After entering all the above information , it will take you to the Maintain Settlement Rule overview screen- Here you enter the CAT as ORD, Settlement receiver as production order no.(original production order no.) and finally settlement % as 100%
6) You can add any components in the production order
7) Release the order and save
8) Carry out confirmation
9) go to Tcode Ko88 for settling this rework order- Whatever expenses incurred for thios rework order are captured to the original production order
10) Go to Co02 of the rework order , under menu GOTO ,select costs and analysis
you will see the rework order costs settled against the original production order
Hopw this is clear to you.
Please revert back for any other queries.
Regards,
Alok Tiwari

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Settlement rule in rework process order

Hello
When creating a rework process order without material in CORO the system is asking automatically for the settlement rules. Here we can then maintain a cost center order order. This is very nice and perfectly fine to us.
When now creating in a different case a rework order with material in COR1 (because we plan a goods receipt) the system is automatically taking the material as default settlement rule without asking the user. Would anybody know a way how to customize the system to ask the user in any case for the settlement rules? So the user really has to make a choice and is not always forgetting to update the correct values which are not only the material. (kind of a training issue but maybe the system can do something about that..)
Thanks

Hi,
Please click this link
http://help.sap.com/saphelp_470/helpdata/en/38/0cf817ed9b11d29fa2080009b0db33/content.htm
Rework order
thanks
krishna

Rework process in a repair scenario

Hi,
Customer gives Products for Repair. I created Sales Order for each batch of Products delivered by the Customer. Then I created Service Order for each Unit of the Product. In the Service Order, I created a Notification. The Repair Technician updates the Notification for Codes and other repair data. After repair, the product moves to inspection.
Inspection rejects the repaired Product and returns it the Technician for rework. What would be the best way to handle this rework process ? Is it ok to create yet another Notification (probably with a different Notification Type) in the same Service Order and capture Rework data ?
Request suggestions.
Thanks.
Raj

Raj,
Sounds reasonable.. You could also return the order to released (REL) and continue with any additional work.
PeteA

Rework process mapping in to SAP

Hi All,
I have a issue of mapping rework process in to SAP. I want to map Rework process in the following way.
Initially when the Finished product is manufactured and final GR is done product goes to quality inspection stock. Quality People inspect the product if it fails they reject it and move the qty to blocked stock during Usage decision. Now production people manually create the rework order with newly created order type and qty will be same as blocked qty. After that in the rework production order they go to components delete the components which are not required and also delete operations which are not performed manually and save the order. Now components which are required are gets issued from warehouse and rework activity takes place. After the completion of activity they confirm the order with the final yield. But now issue is how to move the blocked stock to unrestricted use stock so that inspection lot gets generated by which quality people again inspect the stock and after inspection post it to unrestricted use stock and also how to account for yield difference.
I want to know is this mapping is fine and how to resolve end issue of moving blocked stock to quality stock.
Thanks
Vinamrath

Dear,
you can do it like this:
Transfer Posting of Material from Blocked to Quality
After Rework is done, material from blocked stock will be transfer to Quality stock for inspection.
Transaction Code MB1B
Movement Type 349
Enter material code, and quantity.
Stock of Material is transferred to Quality Stock from Blocked stock
It will help you. Revert back for more information
Regards,
Alok Tiwari

Sap rework process - work flow

hi sap guru's,
plz provide me some information on sap rework process and work flow in sap.
i have submit this as a project in my company. purpose is to guide the sap users.
Best Regards
Prasad.

Hi guru's,
provide me information on (project)
REWORK PROCESS IN SAP
& REWORK PROCESS IN MM MODULE.
Thanks & Regards
babu.

ReworK: Rework process order

Hi Experts,
Can I have an answer to my following question?
Problem: we want to create a rework process order and we want cost settlement to got to process order (already completed). When I select order as as an account assignement object it raise an error of order status" your bach is archived".
Can anyone reply?
Thanks
Shiv

Hi shiv
Can u explain what is the status of ur order?
Thanks & Regards,
Irshad

Rework process order without price calculation

Hi friends,
Our client at present rework process order done through edit or change or add the a BOM manually from the T.code COR1, because of that my costing has been changed hugely it will hit my price diff account, After Costing run price will change 10 to 50 Rs like that.
How to do without price calculation for the rework process order ,please provide the solution for this requirements.
Thanks &Regards,
Sabhapathy R

hi
the purpose of process order w/o material
If you want to use a process order for a reworking procedure
If you want to use a cleanout recipe
t code CORO
create a order w/o material for rework qty
Make the same entries as described under Creating a Process Order With a Material. Once you have created the process order, the system will copy all the data from your master recipe, but not the material list.
maintain settlement cat,receiver and % in parent order
carryout goods movement for rework qty
deva

Rework Process of Process Manufacture

HI,
Can you give me some help on setting up a rework process for process manufacture factory?I don't see some function in PI factory, like reference operation set (trigger point)in discret manufacture factory....I don't know how to make it...thanks..

Monst Yang wrote:
HI,pushpalas and all of you:
> thanks very much for your quick reply..
>
> but I need a rework process for PI...I can't find a trigger point function in C201(reciept) to insert a reference operation set...can you tell me how to make it via process order(reciept,resource) instead of production order(router,work center)..
>
>
> thanks..
Hi,
The below mentioned process hold good for Discrete as well as Process manufacturing
Let it be normal routing or master recipe
Open routing and select the operation line item
To assign the Trigger Point function press GOTO MENU and then select Trigger Point Overview
enter trigger point usage and description
Now select trigger point usage line item and click DETAILS menu and select "TRIGGER POINT"
Create Routing Trigger Point Details will appear
Select the check Box="Insert reference operation set"; Sys Status=PCNF; Active=1
now on the top Press the "PARAMETERS BUTTON" assign the group and group counter
come back to the operation overview and save
Regards,
Raj

Rework processing

Dear experts;
During our operations, we at times have to rework some finished products.
In the process of reworking a finished item, we scrap some components and recover some for reused
To accomplish this we first create a production order with no BOM reference using
T.Code CO07, however some configuration is needed to enable this.
Kindly advise me on the configuration i need to make to enable this to work.
this.
Thanks in Advance.
Richard.

Hi R.opio,
Here is the configuration for REWORK process:
First check in Tcode OPJF for the selection id a Priority is defined for the Task list type S with usage 1 and status 4 and then Proceed as follows:
1. Create a Reference op set in tcode Ca11.
Enter the plant,Description , usage and status for the ref op set Enter lotsize and unit of measure.
Enter the op as 0010 / workcenter/op control key/Description for the op Enter the standard values and save.
2. Create a Standard trigger point in CO31.(Ex Production)
Enter the Trigger Point usage /Group as FERT.
3. Tick the Trigger Point Functions.
4. Enable the indicator create order with Reference.
5. Enter the system status as PCNF.
6. Enter change as +.
7. Enable the indicator once.
8 . Now place the cursor on the create order with reference.
9. Goto Parameters.
10. In the Parameter enter in the group the created Reference op set group no.
11. Order type as PP01 and group counter as 1 and save the Trigger Point.
12. Now goto the Routing for your Material.
13. Choose the last op to assign the Trigger point.
14. Select the OP -
> Goto ---> Trigger Point overview.
15. Enter the Trigger Point usage as FERT.
16. Now choose that line ,select the Details---> Trigger Point f7. The system will says standard trigger point exists from which you can select the created Trigger Point (EXx Production)and save.
18. MD02/MD04.
19. Convert the Planned Order into Production Order and Release the order.
20. Now confirm th ops.
21. For the last op enter the yield and rework qty and set the status as PCNF.
22. If the status of last op is PCNF then in the system a POP UP will appear as Activited by Trigger Point /Create order with reference/order number/sequence and op number which trigger point works and enter.
any questions please ping me again.
Regards,
Madhu.G

Rework Process order

Is there any document standard SAP process for rework order?
I found PP91 order type as for production rework order. But nothing for Process Order.
Can somebody describe the steps for rework and how to move from blocked stock to unrestricted stock, without QM
involvement.
What I meant was:
We have QM. If there is a faulty item found (in QM stock inspection or in Unrestricted), then we need to move them to blocked stock.
A. What movement type? I know QM UD will take care of that movement. For moving from Unrestricted to Blocked what Tx and mvmnt to use?
B. Also, how to move from blocked stock to QM and then issue to UR/ OR direct from blocked to unrestricted stock for FG?
Thnx in advance!
Edited by: Abhi Patra on Feb 13, 2008 2:41 PM

Hi Abhi,
For process oroder rework, u have to create new rework order type with settlement porfile (process order).
Transfer Blocked to stock to unrestricted use stock - use MB1B mvt type- 343.
1.Create Rework order without material at CORO reference .
2. Assign the settlement receiver is orginal order at settlement rule.
3. Assign the rework material & compnent if needed at rework order & assign the issue storage location (unrestri use storage loaction above).
4. Do the confirmation for rework order & rework materail will be issued from stock to order
5. GR will not be done for rework order.To get stock for reworked material Do the GR for orginal order & settle the both order .
Use MB1b & mvt type 349 to tansfer blocked stock to QI stock.
Regards
Pradeep
Edited by: Pradeep Kumar on Feb 14, 2008 12:00 PM

Rework process for Customer returns in process Industry.

Hi Gurus,
We are working in a process Industry. The process is here we do
Sales order
MRP run
Process order
Process order confirmation
delivery
billing.
Now the scenario is, once delivery done, customer returns the goods for rework.
To complete this process, how can i go ahead and whether this will reflect in the PP module or not & how can we interrelate the SD with PP in this regard.
Note: we dont have the CS module now
Thanks.
Thyagarajan.
Message was edited by:
thyagarajan krishnamurthy

Hi amith,
for return process you have to follow RE document type and LR for pgr
while coming to excise you should have to do J1IEX without purchase order the the values of excise will be reversed .
it should resolve your issue
bvdv

Rework process

hi.
i have a stock of finished material(FERT) in rework storage location for rework.
so i want to create production order in co01 in rework order type.
i given while release, system has to check material availability. if no stock . release rejected.
now i created production order with FERT material in co01. and i assign operation and component(same FERT from rework storage location).
when i release,release rejected(becaz of missing parts).
but i have a stock in rework storage location.
why the system not allowing to release..
how to solve this..
thanks in advance

hi
thanks for reply
i given 3 in opjk
i want to check mat avail while release order
but i have a stock but still system not allow to release
i mentioned for rework order type
opl8:
rotuing selection -3
bom application - pp01
opjk
for release - 2
checking rule - pp
release material - 3.
i created production order with material in co01 - fert001
i assigned same material in component list in order with rework storage location.
thanks in advance

In process Inspection and Rework Qty Issue

Hi,
There is Production Order for 100 qty. There are 5 in process operations like 0010 Cutting, 0020 Welding, 0030 Inspection, 0040 turning, and 0050 Inspection
(1)0010 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(2)0020 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(3)0030 operation: Quality inspected and entered results as 25 as yield and 25 as rework. For defects Q3 notification is
     triggered.( ie CO11N transaction is called in QM)
(4)Production opened rework order CO07 and confirmed the rework operation and booked material and labor cost on cost
     center instead of orginal order.
(5)0040: Operation production could confirm only 25 qty as earlier 0030 operation of inspection yield was only 25 qty.
(6)Inspection already in 0030 operation 25 qty was entered as rework. Now after rework how results recording will be done
     and qty will be posted in yield. Unless yield is entered under 0030 operation for 25 qty , production cannot confirm the 0040
     operation for pending 25qty.
(7)Business requirement is what ever the qty production manufactures it has to be entered in system. Based on quality
     inspection incentive will be paid to only qty which is passed by quality.
Settings Made:
(a)100 Free Inspection, No Qty Relation, Quantity Valuation and Confirmation in Production for only inspection work center
     without any cost capturing.
(b)Confirmation parameters settings with error for over and under delivery tolerance, error if inspection sequence not adhered,
     error message if no inspection results exists
Any suggestion or any other way of handling this requirement.
Thanks & Regards,
RSR

Hi RSR,
Your way of mapping is absolutely fine, few points to be clear...
03 inpection type and enable inspection characterisitics for operation 030
04 inspeciton type to be enabled and operation 050 shall be eliminated if possible, material stock posting will be done from 04 inspection lot for 25 nos.
let me know if you have questions..
regards,
Lenin. A

Rework in Subcontracting Process

Hi Experts,
I need some suggestion for below scenario,
Finished product has been produced from subcontract vendor. Afterthat partial qty of the FG identified rejected. Now we
need to send it again for rework. In the rework process
vendor change some of the rawmaterial's.
Eg:
Finished Goods : FG1
Raw material used : 1) RAW1 2) RAW2 3)RAW3 4)RAW4
PO Qty : 50
Delivered : 50
Rej Qty : 20
Now, In the rework process subcontract vendor need to change
only RAW1 & RAW2. He can use old RAW3 & RAW4.
Hope my explaination is clear.
How this scenario mapped in SAP ?
Pl suggest.
RRS.

Hi,
You van issue a new PO for four FG and when it's ready please modify the PO's component list (maybe it is on 'Material' tab...or on one of the tabs at item level).
Please modify the component list:
- remove RAW3&4
- put FG among the component
(RAW1&2 should be on the component list as default)
In this case you will post RAW1&2 and FG to your SC Vendor and you will get FG via mvt 101 and you will consume RAW1&2 and FG via mvt 543.
The question is who and how covers the cost...
BR
Csaba

Rework Order Processing

Hi Gurus,
I would like to be clarified on the Rework Order Processing.
There are some threads that says that I need to use CO07 transaction and create a new Order type. But in rework, what if I need to replace a new component. how will i settle accordingly against this production order?
Our current scenario, is from QI stock some product will need rework and will be transfered again in production. what will happen to the current stock that will need rework? do i need to create a separate storage location for rework where I could transfer the stock from QI stock?
Thank you,
Raymond

Hi,
For new component reqt. in the rework order in the compt. overview, you can enter your requirement and save it. Then follow the rework process.
About the creation of one more storage location, you can do that. But my suggestion not to do that, because rework will simply accumulate in that storage location.
Once the QI people return it back to production by their process (moving it to production storage location), immediately rework it and close the issue. Otherwise, one day you will end up with huge quantities for rework.
Madhava

Rework process and Disassembly Process

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