Rework
Dear Experts,
Scenario,
1. For certain material there are 5 operation defined in routing.
2. Order quantity is of 100 PC. Settlings are maintained such that 2nd operation cannot be confirmed unless 1st is confirmed.
3. While confirming order through CO11N for 1st operation the figures are, 70 PC yield and 30 PC as rework.
4. For second operation I can confirm maximum 70 PC, This is truly logical as 30 were put in rework.
5. I presume, 30 PC are lying somewhere in system and liable for goods receipt after rework.
Queries,
1. What is the treatment for quantity put in rework for these 2 conditionsu2014 a) OK after rework b) NOT OK after rework?
2. How PCs should be declared (in stock)after rework?
Thanks in advance,
Anand Rao
Hi,
For 30 PC declares as rework, for that you need to create rework order without material with sutaible routing with reference opration set & BOM by manual entry.
That order should crate with reference parent order, so that we should able to book extra rework cost to parent order. For order settlemet sequence would be first child order & then parent order.
At time of maintaining BOM for rework production order, you can maintain -ve quanity for scrap that we are unable rework.
Please refer below link as well.
rework order
Rgd,
Chetan
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Can i have your personel id so that i can send screen shots.
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Message was edited by:
Karthikraj
Message was edited by:
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Could any solve my problem?
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"Arun" <[email protected]> wrote in message
news:[email protected]..
>
Hi,
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Hi All,
Can you help me in the following issue.........?
I have Make to Order production scenario. After Production Order is confirmed material goes for QC inspection and some quantity get rejected ( need rework).
Since I have confirmed total quantity in order confirmation, if I create a rework order with reference to the sales order that will increase the production qty by the rework qty. But I need a rework order to rework on the rejected quantity.
Let me know how to resolve the issue.
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SamarHi!,
From your mail it seems that you are doing quality inspection on GR (inspection type 04). Please carry out following steps:
1) At the time of quantity posting on usage decision please put rejected quantity in field against retuen to vendor (i.e. carry out 122 movement for the rejected material). By doing this you will find the delivered quanity on prod order reduced by the rejected quantity.
2) Now create a production order without material (CO07) for the rejected quantity and put the original order as cost receiver in the settlement rule so that all the cost incurred during rework will be settled on original order.
3. Confirm the origianl order / Final operation again for the reworked quantity and make the GR again. This will again create a new inspection lot.
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How to handle this Rework Scenario.
Hello friends,
Following is the rework scenario that is in Pharma.
My client produces finish product quantity extra than required. Suppose i have order of 1,00,000 tablets. Production order is created and production is completed. Suppose for this order 1000 tablets are produced extra than order quantity. This extra production is kept in production only. In such way, for each order, extra quantity of finish good goes on increasing in production.
Suppose now i have order of 10,000 tablets and in production i have 5000 tablets that are already produced. Now i use this 5000 tablets as rework material. I want that when i run MRP system should generate order of only 5000. I do production of 10000 qty. by using 5000 rework material and 5000 order quantity.
How can i map this scenario in SAP?
Thankshi
Pls. find here step by step procedure for Rework Order :
REWORK HANDLING PROCEDURE
There are two way one is manual and another is with trigger point (ref operation set)
1.Create Rework order without material at CO07 with out material .
2. Assign the settlement receiver as original production order at settlement rule.
3. Assign the rework material & component if needed at rework order & assign the issue storage location (unrest- use storage location above).
4. Do the confirmation for rework order & rework material will be issued from stock to order
5. GR will not be done for rework order. To get stock for reworked material Do the GR for orginal order & settle the both order .
Another method,
1. Create a Reference op set in tcode CA11.
Enter the plant, Description, usage and status
for the ref op set
2. Create a Standard trigger point in CO31.(Ex
Production)
Enter the Trigger Point usage /Group as FERT.
3.Tick the Trigger Point Functions.
4. Enable the indicator create order with Reference .
5.Enter the system status as PCNF.
6.The system will says standard trigger point exists from which you can
select the created Trigger Point (EXx Production)and save.
7. MD02/MD04.
8. Convert the Planned Order into Production Order and Release the order.
9 .Now confirm th ops.
10. For the last op enter the yield and rework qty
and set the status as PCNF.
11. If the status of last op is PCNF then in the
system a POP UP will appear as Activited by
Trigger Point /Create order with reference/order
number/sequence and op number which trigger point
works and enter.
12. Now a rework order will be created.
13. In c003 enter the number which is next to the actual prodn order no.Rework order will be seen.
Hope this helps.
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