Rounding up of quantity in Process Order.

Dear all,
At the time of creating the process orders after saving the raw material and bulk quantity getting round up like for raw material if the required quantity is 4.230 G system rounds it up to 5.000 G,similarly for 165 case of finish if bulk required is 1193.472 system rounds up to 1200.But we do not want this we need the exact quantity.
Let me inform you that no rounding profile has entered into the material master MRP view.Only one UOM is maintain in the Material master.
Any possible reason of this,please inform.
Rishi

Dear kaushik,
I n CUNI decimal places in display block is maintain as Blank this could be possible area of attention ,what exactly is and how it will play roll?,in conversion block it is 3 in the decimal place rounding (I think it will not affect as there in no conversion).
UOM is KG only,field for unit of issue is blank i.e. no entries is maintain.
Regards.
Rishi

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After releasing the order same screen user updating the quantity in process order in sap pp

Hi experts,
After releasing the order in the same screen user updating the quantity in process order in sap pp.
How to control it.
can any help in this regards
Thanking you,
Rishit.

Hi Rishit,
You can control it by BAdi WORKORDER_UPDATE method AT_SAVE make error message if there is any change in quantity.
Or you can create Transaction Variant through SHD0 for CO02 and make field Total Qty (CAUFVD-GAMNG) as output only.
Regards,
R.Brahmankar

User Exit for Changing Quantity in Process Order , COR1, COR2

Hi All,
Can anyone point me towards the light in User exit related to COR1 and COR2.After the Creation of Process order while saving i need to write a code that rounds off the quantity values.
I tried to change the values in the below user exits but i was not succesfull.
CCOWB001            Customer exit for modifying menu entries
COIB0001            Customer Exit for As-Built Assignment Tool
COZF0001            Change purchase req. for externally processed operation
COZF0002            Change purchase req. for externally procured component
PPCO0001            Application development: PP orders
PPCO0002            Check exit for setting delete mark / deletion indicator
PPCO0003            Check exit for order changes from sales order
PPCO0004            Sort and processing exit: Mass processing orders
PPCO0005            Storage location/backflushing when order is created
PPCO0006            Enhancement to specify defaults for fields in order header
PPCO0007            Exit when saving production order
PPCO0008            Enhancement in the adding and changing of components
PPCO0009            Enhancement in goods movements for prod. process order
PPCO0010            Enhancement in make-to-order production - Unit of measure
PPCO0012            Production Order: Display/Change Order Header Data
PPCO0013            Change priorities of selection crit. for batch determination
PPCO0015            Additional check for document links from BOMs
PPCO0016            Additional check for document links from master data
PPCO0017            Additional check for online processing of document links
PPCO0018            Check for changes to production order header
PPCO0019            Checks for changes to order operations
PPCO0021            Release Control for Automatic Batch Determination
PPCO0022            Determination of Production Memo
PPCO0023            Checks Changes to Order Components
STATTEXT            Modification exit for formatting status text lines
Reason was the data related tp materials was not accesble at this point and residing in resb internal table .
Any suggestions ? Ideas ?
Thanks in advance,
Gowri

Hi,
Try with BADI <b>WORKORDER_UPDATE</b>.
Regards

BOM component Qty is getting rounded to next value in Process Order and BOM

We are in ECC 6.0, and maintaining BOM where Item quantities are decimal places e.g 0.3lb with respect to Hader qty. Now when we are craeting process order or exploding in CS11, we are seein that item quantities are getting rounded to next full integer e.g 1, 2 or 3.
What could be the reason for this behaviour.

In standard "lb' doesn't have decimal point
If you want decimal point
go to CUNI
select the mass
you can find the lb
maintain the decimal point as 3, & decimal point rounding as as 3, system will show 3 decimal point in process order and in CS11

Target quantity in process order

Dear All,
The target quantity for the receipe or routing part is not updated in the process order. How to solve this issue.
regards
Vasantha

Hi Vivek,
Can you pl share the cause of the same.
Ulhas

How To Reverse Excess Confirmed Quantity in Process Order?

Hi Experts,
Good day!
I have a Process Order with Total Quantity of 68,180 L which currently have a status of TECO CNF DLV PRC BASC BCRQ GMPS MACM*. I made my first partial confirmation with a quantity of 1,000 L for my Finished Good u2013 this is a confirmation with automatic goods receipt. Then I mistakenly made my Final Confirmation for this order with a quantity of 71,125 L for my Finished Good. I only noticed that my last confirmation was incorrect after the Finished Good in Stock has been depleted already. The 101 movement for the Finished Good that was posted during my final confirmation was not reversed anymore when I canceled my confirmation in CORS. I tried to reverse using a 102 movement type for this order in MB31 however it didnu2019t allow me to proceed and gave me an error said u201Cdeficit of .....in Unrestricted useu201D.
Currently my Process Order has a total Delivered Quantity of 72,125 L which is much greater than the required total order quantity of 68,180 L.
Anybody knows how to reverse this excess confirmed quantity? Your response is much appreciated.
Thanks. Have a wondeful day!
Rockz

Hi Rockz,
You mean you made Good Receipt (confirmation) excess 3,945L .
Right now, you want to cancel only 3,945L.
As you said, FG already depleted.
If have no quantity in unrestricted Use, how can we make good movement(102) (because error:u201Cdeficit of .....in Unrestricted useu201D occur when you do TCode MB31 for 102)
If you want to cancel 3,945L, first, you must reverse that Batch of FG 3,945L to Unrestricted use (MMBE to check stock), then you use the TCode MB31 with movement 102 for reverse FG excess, if this finish, quantity in delivery of Process Order will be subtract 3,945L.
(reverse that Batch of FG 3,945L to Unrestricted use ,mean is the Batch of FG which you depleted for somethings like fill to bottle....)
Regard,
DiepNguyen.

Comitted Quantity in Process Order

Hi PP Gurus,
I have two process orders. Both have been confirmed by T. Code: CORK and delivered in Status.
In one process Order: At Dates/ Quantities Tab-- Comitted Qty is shown as process order Quantity.
But in another process order: Comitted Quantity is not shown.
can anyone give feedback on why it is so and what is the significance of comitted quantity?
Thanks in advance.
Pradeep

Dear pradeep...
the committment quantity mentioned in Dates/quantities tab depends upon ATP check.
Mr sampath has said it correctly, there must not be any components available while creation of order.
Stock is not available thats why System is not showing the commited quantity.
So first maintain the stocks for all the components
Cheers...
Edited by: Rahul Vijay Pande on May 9, 2011 12:17 PM

Regarding Total Quantity and Base Quantity in Process Order

Hello Gurus,
Please help me out, I am working for Beverage Industry, we are using Unit Conversion from Litre(L) to Barrel (BBL).
195 Litre = 1 BBL, so If I am producing 9880 Litre, which is giving me 50.667 BBL, how and where I can change the setting, so that I get BBL in Rounding, which should be 51 BBL, it should always follow next number if in decimal.
Thanks

Dear,
What is your base unit?
What is your operation unit? if you want to maintian BBL, then maintain this unit in operation overview of that perticular opration
Now about rounding the quantity - where exactly you want to round it off...during planning or during manual creation?
Enter in material master MRP1 view, rouding value as 1, then whever it is decimal, system make it near to next whole number.
If you want the system to take range of number and to round off...then you need to use rounding profile...in MRP1 view. please come back with your exact requirement os that we will help you out.

Restrict issued quantity in process order

Dears
we are using process industry scenario, during confirmation COR6N backflush takes place and the material components are issued mu customer wants that during confirmation change in material components quantities not to exceed 5% of the standard and if it happens the system refuses to perform the goods movement .
is it possible.
Regards,
Ahmed Sobhi

Hi,
You can set tolerence limits for your purpose.
Maintain underdelivery and over delivery tolernce limits in the material master. (work scheduling views)
And in customizing setting "Define Confirmation Parameters" (OPK4), check "Error" with respect to under and over delivery tolerances, for the order type you are using.
Try confirming with more quantities, system should give error message.
Regards,
Pavan

COR2- Process order material quantity change

Hi, I want to change the material quantity of process order with COR2 transaction, could you plese help me out in finding the bapi or function module which will be relevent.

I have done it through BDC recording, change on first line, then upload using bdc from 2nd line.

Confirmed Process order but with mistake on quantity for material.

Dear All,
The case is , User make mistake on putting large volume into material quantity within process order, However, this process order has been released , confirmed and delivery (DLV) status.
Since this large vquantity material will make the Cost extra larger than normal.
Therefore, is there way to change material quantity and recalcuate the cost again?
Many thanks !
Marco

Dear all,
After commuicated with User again, user has been done as below.
Step1)
User has been cancel the process order confirmation by T-code: CORS,
Step2)
Revesed the extra amount Quantity to Block stock to prevent Sales Person touch this extra quantity.
However, I checked there is no different on Actual costs after the cancel the Process order confirmation.
I have some confusing now..
1) is that once Process order confirmation cancelled, is that there Must no Actual cost in Accounting view?
2) If there is part of physical product produced, but the Process order has been cancelled afterward. How the cost calcuated? is that include the cost or exclude the cost?
Many Thanks for your help!
Best Regards
Marco

Process Order cannot be reversed

Hi PP Gurus,
When reversing process order for confirmed scrap quantity using tcode CORS.
System will prompt an error message. Please advice if confirmed operation scrap quantity
for process order can be reverse?
Thanks,
Sodacracker
Edited by: sodacracker on Jul 7, 2010 12:44 AM
Edited by: sodacracker on Jul 7, 2010 1:11 AM

Dear
Confirmation Reversal through CORS - is cancellation .If the process order was designed for Backflushing and Auto GR, then the reversal of all goods movment also happens when canelling confirmation.
But what sort of erro mesge are you getting ? Are u getting any period issue or scrap reversal ? Did u try in MBST ?
Come back with exct error messeg for farther analysis
Regards
JH

DELIVERED QTY IN PROCESS ORDER

What is the meaning of total quantity and delivered quantity in process order and how do they differ?

Hi,
Total Qty is Process Order qty to be produced. (planned qty is gievn while creating the Order)
Delivered qty is the qty deliverd to stock. when u do the GR for Process order it will posted to stock.
Please close your previous thread if u got answer.
Regards
Pradeep

Process order editing

1) Is it possible to change the quantity of Process order once it is released.
2) If yes, Which configuration are required, so that the changes appear in stock requirement list also.

Sachin,
Once you change the order header quantity in process order and save it...it will update the component quantity as well as it will reflect it in Stock Requirements list (MD04). There is no config required.
Try and revert back.
Swapnil

Process order round to base quantity in recipe called out in production ver

We have a situation where our process order quantities need to round to a multiple of the base quantity in the recipe assigned to the production version selected during material requirements planning (quota arrangement). The recipe base quantity is determined by the work center volume range . Therefore we can't use the material master lot size or rounding value because the base quantity will change based on the work center chosen. So we could have two or more different recipes for the same product and we use the production version to link the recipe to the bill of material. we use production version quota arrangement to chose which should be used in planning. I read through the Material Quantity Calculation documentation but I don't see where this fits to what we need. Any help would be appreciated.

Dear,
What is your base unit?
What is your operation unit? if you want to maintian BBL, then maintain this unit in operation overview of that perticular opration
Now about rounding the quantity - where exactly you want to round it off...during planning or during manual creation?
Enter in material master MRP1 view, rouding value as 1, then whever it is decimal, system make it near to next whole number.
If you want the system to take range of number and to round off...then you need to use rounding profile...in MRP1 view. please come back with your exact requirement os that we will help you out.

Rounding up of quantity in Process Order.

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