Rounding value problem in planned order

Hi,
if we have demand for X material is 1.500 qty. & under this 2 material having usage probablity is 50-50% also single material having qty is 1 nos. But if i am taking run for X material having demand of 1.500 qty. then it will give rounding value as 1 qty not 0.75 qty for each material.
my problem is about rounding value. we are using strategy 40 & Lot Size is EX & Procurement type is E.
i also check in OMI4 for lot isze,pls reply me
Best Regards,
Dev

Hi Dev,
For rounding value you need to check the below two fileds in Material Master MRP 1 view :
1. Rounding Profile
2. Rounding Value
If the rounding value is 1 then system will round off to 1 for any decimal requirement like 0.1,0.2,0.3...... etc.
regards
radhak mk

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Rounding off value problem in sales order

Hi All,
This is related to a rounding off value problem in sales order.
The problem is described by an example which is as follows -
Selling Price of Material A = Rs. 176.76
Excise charged = Rs. 21.80
Total Price = Rs.176.76 + Rs.21.80 = Rs. 198.56
On this total Trade Discount (ZDTD) having access sequence,is calculated at the rate of 4% = Rs. 7.94
But the condition base value after the discount is showing Rs.198.60 instead of Rs.198.56
I want the system to reflect the value as Rs.198.56 intact and it should not round up to the nearest value i.e. Rs. 198.60
Why is this happening? Is it possible to reflect the exact value? If yes what is needed to be done?
The commercial round off is activated for the DIFF Condition Type.
Looking forward to some valuable suggestions.
Thanks & Regards
Priyanka Mitra

Hi Ramesh,
Thanks for your suggestion but the problem has been solved by me.
Regards
Priyanka Mitra

Rounding value on collective production order

Hi Guys,
I want to use rounding value on collective production order, Rounding values do work on production order but not if the material has setup for collective. I do not want to discoonect the material from collective and i do want to use rounding value. Any body has an idea how to achieve that?? Any help be great!

I have to say that the collective order join the MRP with the way of direct production which is completely different way of net requirement calculation. It just get the quantity from the superior order and can not be influenced by the rounding value/profile.
The output from the sub level order will be consumed by the superior order directly without manual handling. So that the redundant quantity caused by roudning would cause inconsistency.
The BADI WORKORDER_UPDATE is being called while creating and chaning the order, so you may check the possibility in it to change the order or component quantity.
On MRP side, I can see there are BADIs MD_PLDORD_CHANGE & MD_PURREQ_CHANGE to allow the customer change the planned order and PR in MRP, however, you should better not change the quantity as no further BOM explosion occurs for the changed quantity, so there is no perfect solution for your question. Please go to SE18 to read the documentation of the BADIs and their methods to see if you can use them.

How to change characteristics values in PPDS planned order?

Hi,
I have few PPDS planned orders. I want to change the value of few characteristics of existing PPDS planned order.
How can I do the same?
Any standard T.Code or function module or report available to update the characteristics values of PPDS planned order in APO.
Thanks in advance.
Warm Regards,
Surajit Das

Hi Surajit,
Char can be changed programatically.
If you want to change the Planned Order characteritics before its creation, you can do so at the time Planning run itself (/SAPAPO/RRP3) in BADI /SAPAPO/RRP_SRC_EXIT, Method RRP_USEX_PLORD_CREATE.
Planned Order characteritics can be changed after it creation.using BAPI BAPI_MOSRVAPS_SAVEMULTI3.

Configuration values for a planned order

I want to create a plan order for configurable material and want to assign characterstic values.
But all the configuration data is grayed out , so can some one tell me what I need to change to enable value assignment at plan order level?
thanks,
Husain,

Hi Husein,
You can not create planned order manually for configurable material. The characteristic for configurable material is taken from sales order. When you run MRP for sales order, planned order will be created for this order. If you maintain variant where you determined the characteristic previously in MRP 3, you can create planned order this material variant. Remember maintain strategy planning with make to stock.
Other way you should use IS MILL.
Here some brief from help :
In SAP Mill Products you can manufacture configurable materials and material variants with production orders not only with reference to sales orders but also for stock. You can also change the characteristic value assignments of a material variant in production orders.
Prerequisites
The following requirements must be fulfilled in order to manufacture configurable materials and material variants for stock.
·         Your SAP R/3 system must be linked to a SAP Advanced Planner and Optimizer (SAP APO) system because characteristics-based planning is only possible in SAP APO.
·         The configurable material or the material variant must be contained in an active integration model.
·         The material must be managed in batches so that warehouse stocks of materials with different characteristics can be distinguished.
Regards,
Arman

Scheduling problem in planned order.

Hi all,
I have a problem in scheduling of planned orders.
I had mentioned the following parameters.
1. Available capacity in the work center as 06:00:00 to 12:00:00
2.Set up time is 10mins in the routing.
3. The planned order qty is 100 nos.
While doing manual scheduling in planned order, the system proposes the start time as 11:50am and finish time as 12:00am. But as per calculation, for 100nos x 10 mins = 1000 min = 17 hrs.
But the system calculated 10 mins for 100 nos.
Is there anything i am missing , due to which the system is doing wrong scheduling.
With regards,
Afzal

dear afzal ,
system is taking setup time only for first piece you are machining and for rest other 99 piece its not considering the setup time.
Check in the formula you are using if its defined as only to consider one time the setup activity or its taking piece wise/quantity wise.
Check and change it , it will solve your problem.
Hope it helps you.
regards
Ritesh

MF50 problem with planned order

Hello
We use MF50 to production planning and convert quantities in production order.
But if we doing any mistake and, without save, we need to doing "undo" how can we doing this?
Thanks

JN,
In MF50 when you are manually entering quantity, system creates a simulated planned order and when you use the Quantity Change>Convert Quantities>In production order system just has this detail in the structure for updating the database with these details.
Till the time you save in MF50 transaction this planned order or production order is not updated in system database, so if you dont want the production order to get created as you made some mistake just comeout of MF50 transaction without saving.
Regards,
Prasobh

BOM Rounding value Problem

Hi
We are maintaining the BOM components as ,058 but when in to the rounding value while exploding the BOM to 1 , how to explode the BOM with the actual value ? Any help will be highly appreciated
Thanks
JJ

Hi,
Goto CUNI , Increase the "Decimal pl.rounding = 3" for BOM component unit of measure under the "Unit of Measurement " tab.
Pradeep

Rounding value for purchase order quantity

Hi Guru ,
i need help for logic LOT SIZE MRP.
In particolar i need of use the parameters of rounding for create the planned order multiple of the value.
Example for a requirement of 3800 pz whit a value rounding of 500 i vould want that the system create a planned order of the 4000pz.
I have tried insert this value 500 in the field "Rounding value for purchase order quantity" in the view MRP1 but after run MRP the system create a planned order of the same quantity of the requirement.
Thanks a lot for help
Daniele
PP TEAM

Dear,
OMI4, for lot size select Lot for lot order qty with rounding.
Either you can use the Rounding Value or you can use a Rounding profile in MRP2 view to round of your order qty and rouding value in MRP1 view.
Further you can check
Check FM MD_ROUNDING_VALUE
Regards,
R.Brahmankar

Optmizer Planned Orders Creation

Dear SAP Experts ,
I am facing some problems with Planned Orders creation. I am executing discret optimization but it is creating planned order without taking into account minimum lot size.
For i.e
For one product with forecast 500 pc and minimum lot size 150 .
Optmizer should create 4 orders with 150 pc taking into account minimum lot size but it is creating 3 orders with 150 and 1 order with 50 pc to fullfil demand .
Some one can help me ?
Nice Regards
Mauricio Filho

Hi,
What is PPM/PDS max lot size? it seems due PPM max lot size you are getting these results.
SNP Optimizer can't respect max lot size defined in product master.
it can respect only min lot size and rounding value from product-location master for that
in optimizer profile must be discrete and on discrete consraints tab define Mini PPM/PDS lot size and Integral PPMs/PDS horizon.
If data view has weekly as well as month buckets, define 12 Months (don't define 52W) in discrete constraints tab if you want to respect these constraints for one year.
Regards,
Vipul

Planned order created after mrp run instead of purchase req

Hi All,
I am facing a strange problem about planned order being created after mrp run jobs runs in background instead of purchase req. This is happening randomly. In the material master MRP view 2 procurement type is F and in the varient for the MRP job the in Purchase requisition control parmater 1 is marked that is purchase requisition. Also planning file is having the entry once there is shortage and hence MRP run is there always if there is shortage of material.
With Regards
Tarun

Hi Tarun,
Please maintain the control parameters as
Processing Key                                       NETCH
Create Purchase Requisition                          1
Sched. Agreement Schedule Line                   3
Create MRP List                                            1
Planning Mode                                               1
Scheduling                                                     1
Please let me know the results.
Regards,
satyajit

Planned order scheduling in mrp

hi
iam trying to run MRP at my client place
facing problem in planned order dates
i choosen tequirement type BSF and strategy group as 11
in md 61 pir was given in a month of june2008(monthly)
after mrp run at modo4 iam getting planned order with
execption message 64 called order date in past
means iam getting planned order START DATE AND END DATE IN THE MONTH OF JUNE
where as i need to my planned order satar date in MAY MONTH and
end date must be 1st of june
means i given PIR which is my start of my june month
checked scheduling parameters which says backword scheduling, and i choosed planning mode 3 and leddtime scheduling
plz suggest which setting effects the planned order start and end dates??
regards
sasikanth

hi
i selected schedule margine key with 0 flots (key000)
and chossed *LEED TIME SCHEDULING (in mrp controll parameters :-scheduling 2 at MD02 )
how the reduction strategy helps in this case ,casue i am doing lead time scheduling system has to consider only routing time ??? right ??
plz suggest how to arrest message 64
regards
sasikanth
message 64 diagnosis enclosed
64: Production finish after order finish (P4)
Message no. MD427
Diagnosis
The production finish date calculated using the routing lies after the order finish date that was calculated using the in-house processing time in the material master record.
As the system uses the order finish date in the planning run, this situation may lead to material shortages if production is not finished until the production finish date calculated by the system.
System Response
This exception is displayed in the MRP list and in the current stock/requirements list.
Procedure
Check the times in the material master record and in the routing.
Check whether the order has to be rescheduled in.

Scrap qty in planned order in COOISPI

Hi
When using COOISPI for planned orders the result does not show the field SCRAP.
The field SCRAP can be choosen in the result screen, but for planned orders it is alway zero (0).
When running COOISPI for process orders the scrap field is filled correctly.
Field in Planned order: PLAF-AVMNG
thanks
Vijay

Hi vijay.anukonti,
to see the quantity SCRAP in the COOIPI for planned order you need to set this value in the planned order (view Hdr - field Scrap Quantity). Otherwise it will came with no value.
Make sure you check the type of planned order and if it allows to have this info (for example type LA Stock Order).
Regards,
Felipe Tavares

MRP Planned order

Hi Gurus,
Currently my plant is facing problems in planned order side. The following are my queries:
1.We have huge backlock and for that reason we are moving dates in T.code CJ20N top level assembly. Whenever we change the dates in toplevel assembly, what happens is that, dates change in sub assembly and it deletes old planned order and creates new planned order. Is it possible to maintain the same planned order even when changes are made in top level assembly?
Please advise me with the steps.
Thanks and Regards,
Deethya.B

Please try out firming the planned order
[http://help.sap.com/saphelp_46c/helpdata/en/f4/7d320044af11d182b40000e829fbfe/content.htm]

Regarding deletion of firmed planned order

Hi PP Gurus,
I want to delete the firmed planned order of header & component materials. Scenerio is after the mrp runs the planned orders are created and automatically gets firmed. Now sitation is that system contains the firmed planned orders for the past period, with the firmed requirments for the dependent requirment( Components). Now system has a plenty of unnecesary of requirments that in actual is not present. Problem is planned order for the header materail & components are firmed. So that it cannot be changed during the planning run.
Client wants to see in MD04 only those requirements which are actually present. Can u tell me how can i delete the firmed order. If i manually delete the firmed order of header material in next MRP run requirment not showed for the header but still the requiment for components is showing, That is the main problem .
Thanks in advance
ACP

Hi,
It will use only if you use MRP group in material master MRP1 view.
Goto OPPR by entering strategy group ex. 0010
In that Check Consumption mode & Define roll forward period.
Input the no of days in roll forward period to delete the old firmed planned order created before.
So all the firmed planned order will get delete in the next MRP run.
Regards,
Dharma

Rounding value problem in planned order

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