Running MRP for finised product material
i have a material BOM (finished product material and it consist of some raw material) those materials have MRP
when i run MRP for this BOM i want to generate PR for the raw materials and a production order for the finised product material
Please i want all the steps for these senario
Nehad,
You need to create PIR(Demand) for the finshed product for the MRP to trigger Planned order for the Finished product and Dependent requirments/PR for the Raw materials.
1. Use transaction MD61 to enter demand for the finished product with respect to the plant and requirement type "LSF" if it was strategy "10" or "BSF" for strategy "11". You can check the planning strategy used for the finished product using transaction "MM03" in the MRP3 view... if no strategy is assigned you can still use "LSF" requirement type.
2. Now run MRP using "MD02", you should get planned order for the finished materail and PR for raw material. Please note the MRP type for both the materails should be "PD" you can check this in "MM03" - MRP1 view of the materails.
Regards,
Prasobh
Similar Messages
-
MD03- Run MRP for all the material
Hi Expers,
How to run the MRP for all the material in the Plant.In Transaction MD03 we can have the option for entering the only one material at one time.If we have 10000 material then do we have to run the MRP for 10000 time?
Kindly guide me....
Regards,
Devi.MDBT transaction is used to for background MRP Run
Click the below link for more details on how to proceed further.
http://www.sap-img.com/pp019.htm
Scheduling Background Jobs for MRP
Transaction code : MDBT
click Create Variant button (specified a variant name and click continue).
Then fill in the following fields :-
Scope of Planning : Optional (refer to Note if you want to specify a plant grouping)
Plant : Your company Plant
Processing Key : NETCH
Create PUrchase Req. : 1
Schedule lines : 1
Create MRP lists : 1
Planning mode : 1
Scheduling : 1
Planning date : default date
Click the Back button and you will be prompt Save Values.
Type in a Description and click the Save button.
After creating the variant, park your cursor at the variant and click the Schedule job button.
Fill in the Date and Time value.
Click Schedule periodically and you are prompt to choose the period.
Click the Create button and you are done.
To check, you can click the Show Scheduling button.
Note :
Define Scope of Planning for Total Planning in 'OM0E'.
1. Choose New entries.
2. Enter a key and a description for the scope of planning that you would like to define. Save your entries.
3. Select the scope of planning and choose Sequence of plants/MRP areas.
4. Choose new entries and enter the plants or the MRP areas in the sequence in which they are to be planned.
The counter determines the sequence.
5. Save your entries.
Hope this helps.
Regards
Dipak -
Run MRP for production order/maintenance order has been release
Hi all,
please tell me how to configure for running mrp for production order/maintenance order has been release. as you know, i want production order has not release will not appear in MD04. I think that is the way for running mrp will not take care about this production order has not release
Thanks allHi Hoai,
It is impossible to exclude production order from net requirement calculation in MRP run. You may take a look at the online documentation under the PP-MRP area.
Material Requirements Planning (PP-MRP)
Planning Process
Net Requirements Calculation
Net Requirements Calculation for MRP
But there is a way to temporarily exclude production order from MRP. That is you can set the 'delivery completed' indicator in 'Goods receipt' Tab in in production order. Please note that this order will not appear in MD04. Actually to some degree, this order could be considered as completed because ticking the indicator could set status 'DLV' for the order. But you still can execute confirmation, goods issue and goods receipt activities. This way is just a workaround. You may
consider it.
Or maybe you can consider the useage of BADI: MD_CHANGE_MRP_DATA to change the MRP run data to see if this could fulfill your requirement.
Regards,
Rachel -
How to run MRP for Bulk Material without using LTP
Hi, how can I run MRP for BULK material without using LTP.
Thanks in advance
BKHi,
Use trasnsaction code OPPQ and goto BOM Explosion and selection depends on
Field selected
No dependent requirements are created for informational purposes for bulk material items in the plant selected. This can improve system performance.
Field not selected
Dependent requirements are created for bulk material items in the plant selected. These dependent requirements are displayed in the planned order for informational purposes only. They are not considered in the net requirements calculation; that is, they are not included in material requirements planning (MRP) and are not displayed in the stock/requirements list
Reg,
Deepak.
Edited by: deepak k b on Nov 11, 2008 6:56 AM -
i want to run mrp for specific material (not for all the plant materials) in background in scheduled intervals............what can i do?
Dear,
You need to go for enhancement M61X0001 with function al modules EXIT_SAPLM61C_001 and EXIT_SAPMM61X_001
Please refer my reply from this link,
[MRP run for Specific Material|Re: Excluding materials from mrp run]
Regards,
R.Brahmankar -
Dear all
I want to ask you about running MRP for multi plant based on SAP ECC EHP4.
I have a situation as below:
I have 2 plant are 1000 and 2000. In plant 1000, I create a production order in plant 1000. The component is store in both of plant 1000 & 2000.
So, when I run MRP. Does system will check stock from both plant 1000 & 2000?
Because my company is keeping raw material in 2 plant, and there are one plant have been used for production.
I want you confirm that Does SAP ECC EHP4 can run MRP for multi plant and the system will check stock on multi Plant?
ThanksHello,
The scope of planning is used to control whether the total planning run is executed on a multi-plant level
several plants
one MRP area
several MRP areas
a combination of plants and MRP areas.
Here the planning will cover all the material which is relevant for planning in all the above given areas.
You can carry out the total planning run for the scope of planning online or in background mode. The planning run, however, must always be started with parallel processing.
Hope it helps. Please revert back.
Alok Tiwari -
Running mrp for a particular group of amterials
How do we run mrp for a particular group of materials.not for the whole plant.like running mrp to mrp group.
Hi,
You also have three other choices:
1. MPS vs MRP for splitting into two sets of materials, e.g. daily MPS for manufactured material and weekly MRP for purchased material.
2. Running Single Item, Multi-level MPS (MD41) or MRP (MD02) for a product group
3. Develop an ABAP using your selection criteria (based on view MA61V?) that makes calls to FUNCTION BAPI_MATERIAL_PLANNING.
Regards
Alex Dixon -
BOM explosion in MRP for non-stock material
Dear friends,
I have a non-stock(bom item category 'N') service material setup as a component in my production BOM, which during MRP run, should create a Planned order or Purchase requisition for that non-stock component. But, when I run MRP for the top-level material, it doesn't create any requirement for that service material, while all other stock material(Bom item category L), it generated dependant requirements.
Appreciate your help.
Thanks
SuriDear Suri,,
Please go through this.
<b><u>Non-Stock Items</u></b> Use this item category if you want to enter a
material that is not kept in stock before use, and that is only procured for a
specific planned order or production order.
The material is only rarely required for a custom-made product and is used
directly in the product as a purchased part.
<u><b>Before you start</b></u>
You can enter a non-stock item either with or without a material master. If you
enter a non-stock item without a material master, you must enter a description.
For non-stock items, you have to maintain purchasing data in the bill of material.
You enter the following materials as non-stock items because the quantities are
not updated in the material master record:
o Materials with a material type that supports configuration
o Pipeline materials, which can be taken from a pipeline at any time
<u><b>
Special functions</b></u>
The following functions are supported for non-stock items
You maintain purchasing data for non-stock items in the bill of material.
In the planning run, the system generates purchase requisitions
instead of dependent requirements for components that are procured directly.
When you configure your R/3 System for MRP, you can define whether direct
procurement is triggered by the planning run or by production order management.
Product costing processes take valuation data from the BOM item.
The system determines the release strategy on the basis of the price data you
enter. The material group is required to produce a purchase requisition.
Regards
Mangal -
Using MD50 to run MRP for Sale Order
Dear all,
I have some problem when using MD50 with Mill Product Industry.
When SAP system not activate Mill Product yet. I used transaction code MD50 to run MRP for Sale Order, the system have generated planned order for multilevel. But when SAP system have activated Mill Product, I used transaction code MD50 to run MRP for Sale Order, the system only generate planned order for single level. I think that we have to configure something based on Mill Product Industry. So can you help me for this
Thanks, RegardsHi,
Check with following links which may help you resolve your issue :
http://www.sap.com/sme/whysap/industries/millproducts/index.epx
http://help.sap.com/saphelp_di471/helpdata/en/4e/1796374b088e5ce10000009b38f8cf/frameset.htm
http://help.sap.com/content/documentation/industry/docu_is_mill.htm
Regards,
Tejas -
Best MRP type and strategy to run MRP for component using PIR and forecast
Hi Experts,
I want to run MRP for Component parts. I need to run MRP based on Planned independent requirements and Forecast Data.
Which is the best suited MRP type and strategy.
Please help to share bestpractices if any. thank you.
RayuduHi,
is the components you are talking are Semi finished materials or Raw materials and Packing materials which are procured from vendors ???....
It is not a good idea to maintain planning strategy for Components which are part of BOM...these materials are automatically planned when the header materials of these components are planned....
If these components are not part of any BOM then you can try the option of using forecast based planning.. MRP type VV and maintain the forecasting view in the material master
You can also explore the option of consumption based planning like manual or automatic reorder point planning...
Thanks
Kumar -
Grouping, Pegging and Distribution (GPD) when run MRP for PS
Dear all,
As you know, MRP is a core of Planning Process. So when you run MRP for PS, SAP can't check stock in general stock and project stock at the same time. Now, my client have accept to run MRP base on project stock. But there are some problem when they give me requirement and actually situation in their company. One of them as below:
They have 3 WBS element (WBS 1, WBS 2, WBS 3) and they use the same material A. Their requirement is they want to run MRP to plan material for 3 WBS.
Solution 1: use MD51 and run MRP for Project definition and each of WBS element have respective project stock, the system will generate some of planned order for each oder reservation. After that, I will convert all of planned order to PR => PO => Good Receipt for each WBS element. When run MD04, I can see the stock for each project stock for respective WBS element.
Ok, I will talk about the limited of this solution. I suppose after complete technical for all of order reservation in WBS 1 and in project stock of WBS 1 have 3 material A not be use. But in WBS 2 is missing 3 material A. So when I run MRP again for WBS 2 by tcode MD51, the system will generate new planned order for this missing material A. This is not logic because I have enough material A for reservation in WBS 1. So I suggest my client that you should transfer material A from WBS 2 to WBS 1, they agree with me if they don't have many WBS element. But they have about 300 WBS element and they can't do transfer posting between many many WBS element. This solution 1 is not be accept.
Solution 2: I use GPD for this requirement. Firstly I will group WBS 1, WBS 2 and WBS 3 into WBS group. So use tcode MD04, I can see only WBS group and all of order reservation in each WBS 1, 2, 3 be showed on MD04 table. When I run MRP, the system will generate planned order for them. After that, I will conver all to PR => PO => Good receipt to WBS group. And in MD04 table, I can see project stock for WBS group. I begin transfer material from WBS group to each WBS 1, 2, 3. When all of order reservation in WBS 1 is technical complete, the material in WBS 1 have 3 material A not be use. And in WBS 2, I have a new order reservation and it be assigned 4 material A. At this time, project stock on WBS group is 0 but in WBS 1 is 3. But when I run MRP by tcode MD51, the system generate planned order with amount is 4. I wonder that why SAP does not check all material on all WBS element in WBS group to suggest a planned order with amount is 1. If SAP can solve this problem, my client will be accept this solution.
Hoping you support me.
Thanks, Regards
Hoai VuHi Ahmed Rifaee
Thanks for your reply, I will talk about process in SAP.
So, I have 2 WBS element, that's simple because my project is have about 200 WBS element.
WBS1 have 2 order reservation for each actvity and material A0001 be use in 2 order reservation.
Order Reservation 1 needs 3 A0001
Order Reservation 2 needs 5 A0001
WBS2 have 1 order reservation for each activity and material A0001 be use in it
Order Reservation 3 needs 4 A0001
1.) If I don't group 2 WBS1 and WBS2 to one WBS group, SAP will have 2 project stock for each WBS. and when I run MRP, WBS1 and WBS2 run independent base on current project stock at each WBS. So, although project stock WBS1 is run out of A0001 while A0001 still exist A0001 in project stock WBS2, SAP still generat planned order for missing part A0001 in project stock WBS1.
2.) If I use GPD by group WBS1 and WBS2, I can solve this problem easy because they will use only one project stock for WBS group. Ok, after I good receipt A0001 into project stock, I'm sure that I have enough A0001 for 2 WBS1 and WBS2. But I can trace which reservation be ordered to delivery to them exactly. I try to use tcode MD09 to trace from Purchase order to Order reservation but I have just to trace in case PO have not been good receipted. I wonder that Pegging can help me in this case (PO have been good receipted).
Can you give me any idea for these problem
Thanks, Regards
Hoai Vu -
How to run MRP for BOM as well as ROL items
We have only one plant. I want to run MRP for BOM items as well as ROL items. MRP can be run plant wise thru tcode MD01. I want to run mrp for only ROL items.
Please suggest
Regards,
( Rajneesh Gulati )
Edited by: Rajneesh Gulati on Jun 20, 2008 11:33 AMAs I understand for Quartz, I think you should create a security subject for it in your code. I guess the background tasks in Quartz work in separate threads. It is not recommended in EJB application. you can use EJB timer service instead.
-Albert -
Can we run MRP for perticular ITEMS or Can we run MRP on MRP Group wise
Dear Friends,
Out of all Material masters MRP should be run on some meterial.
Is there any way to run MRP on perticular 1 MRP Group ?
Is there any way to run MRP on selected MATERILS ?
Waiting for ur help.
Thanks...
Yogesh.Hi Yogesh,
It is possible with the enhancement -> M61X0001, take the help of your abaper & he / she would implement your logic.
In customizing, SPRO - Production - MRP - Planning - User Exit: Mtl selection for planning run define a key & assign it in MD01 initial screen.
If helpful award points
Regards,
Vivek -
No planned order created when run MRP for Sale Order
As I have told on the subject. My problem is system does not generate planned order for components in BOM
Some more information is: requirement class in SO is 043
I have choose "2" in tab MRP 4 for individual/collective and all component and finish product have MRP type is PD and Strategy is 20 - make to order
Please help me to solve this
ThanksHi Hoai Vu,
Please check in OPPQ plant parameters in SPRO weather you maintained for the plant conversions of planned order to production order.
SPRO-> Production> material requirement planning> plant parameters--> carry out plant parameters or over all maintenance of plant parameters (OPPQ)
Then check the for the material did you maintained the work scheduling view or not.
I hope helps you any queries please revert me back.
Regards,
Madhu.G -
Preventing MRP for 541'd material
Hi all,
Sometimes we send expensive spare parts to other companies in case of emergency, and get them back when they have it in a few days.
When a material is sent to a vendor with 541 movement (Transfer posting unrestricted-use stock - stock of material provided
to vendor ), the MRP for that material should not create planned orders for that material. Because it is thousands of euros expensive and it will be back in stock in a few days.
After automatic MRP run, planned orders are checked in MD15 and these ones are removed from list for not to create purchasing requests for them.
What can be done to prevent MRP create planned orders for materials that a posted with 541 movement?
Thanks in advance,
Koray
Edited by: ktulumen on Dec 12, 2011 4:51 PMThanks for the reply.
In OVZ9 I have a table like this:
Av. Check - Descrp. - A. Check Rule - Checking rule
01 Daily requirements 01 Checking rule 01
01 Daily requirements 03 Checking rule 03
01 Daily requirements A SD order
01 Daily requirements AE SD order; make-to-order stock
01 Daily requirements AQ SD order; project stock
01 Daily requirements AV SD order; returnable packaging
01 Daily requirements AW SD order; consignment
01 Daily requirements B SD delivery
01 Daily requirements BE SD delivery; make-to-order stock
01 Daily requirements BQ SD delivery; project stock
01 Daily requirements BV SD delivery; returnable packaging
01 Daily requirements BW SD delivery; consignment
01 Daily requirements PM Checking rule for plant maintenance
01 Daily requirements PP PP checking rule
01 Daily requirements PS PS Checking rule (project system)
01 Daily requirements RP Replenishment
01 Daily requirements RS Checking rule (SAP Retail Store)
01 Daily requirements SM Service checking rule
02 Individ.requirements 01 Checking rule 01
02 Individ.requirements 03 Checking rule 03
02 Individ.requirements A SD order
02 Individ.requirements AE SD order; make-to-order stock
02 Individ.requirements AQ SD order; project stock
02 Individ.requirements AV SD order; returnable packaging
02 Individ.requirements AW SD order; consignment
02 Individ.requirements B SD delivery
02 Individ.requirements BE SD delivery; make-to-order stock
What line should I enter to enable stock at subcontarctor available?
"Availability check" value for those materials are "02".
Thanks.
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