Satellite T230D fails to create recovery media

I have a Satellite T230D running Windows 7 Home Premium. When attempting to create recovery media using a USB drive, the process starts by advising that the USB drive will be formatted.
At this point it fails with the error code 040EAE-57-00000000. The USB drive is left in an unusable state and cannot be reformatted by Windows.
The HP USB Format utility does manage to reformat the USB drive.
Before starting to create the recovery media application I disabled virus control, the firewall and Internet access to ensure that nothing got in the way. I have tried this twice with the same result both times.

Hey mate,
Very interesting. I have the same model and I also created the USB recovery medium but at the end it was no problem for me. I also got an error message during creating the medium so I tried another USB stick. Before that I formatted the USB stick with default settings. So I started creating the recovery medium and this was done successfully with the second (other) USB stick so no problems at all.
I have used 8GB USB stick from CN Memory, model Spaceloop XL. What USB stick you are using?
By the way: I would recommend verifying the medium after creating (just mark this option in recovery media creator). That means the files on USB stick will be checked if they were copied properly or not. This could be important if your notebook doesnt start anymore.

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    Phone your nearest HP Support  to order Recovery Media. Worldwide contact info can be accessed here>Contact HP
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    The large print: please read the Community Participation Rules before posting. Include as much information as possible: model, machine type, operating system, and a descriptive subject line. Do not include personal information: serial number, telephone number, email address, etc.  The fine print: I do not work for, nor do I speak for Lenovo. Unsolicited private messages will be ignored. ... GeezBlog
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    This question was solved.
    View Solution.

    MattGoldman,
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    Hi chadnc
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    Z.
    The large print: please read the Community Participation Rules before posting. Include as much information as possible: model, machine type, operating system, and a descriptive subject line. Do not include personal information: serial number, telephone number, email address, etc.  The fine print: I do not work for, nor do I speak for Lenovo. Unsolicited private messages will be ignored. ... GeezBlog
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