Save As PDF shrinks text font size unreadable

Just "upgraded" to Yosemite yesterday and starting to regret ... at least after the latest of today's hiccups.
Latest trouble: just converted a single page Word document to PDF to share with clients [Print > Save As PDF],
but discovered in horror that PDF conversion shrunk the font to an unreadable font scale & blurred letter head.
Same issue when testing PDF conversion in TextEdi
t.
The same Word document converted just fine in 10.8.5 yesterday, with no noticeable difference between document original and PDF version.
Also, older PDF documents still render okay when opened in Preview and/or Acrobat.

Update: I have run additional tests today, seems like it's a font that is creating the problem:
I use Merriweather, which suddenly convert to shrunken size in PDF, but if I convert the document font to something more generic, e.g. Courier New, the font size remains accurate in the PDF version.

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