Save for Web isn't using the correct size of artboard

I've been using CS5 for about 5 days now and have just run into this problem.
My artboard is 800x600 px.  I have 6 layers of an animation I need to export as pngs so I can manipulate them in Imageready (yes, I still use it.)
I Save for Web, export as CSS layers, original size is 800x600 px, new size is 800x600 px (I don't touch those settings), art optimized and clip to artboard is checked.
But when I Save and check my files, not only are they 550x90 (the size of the art on the artboard) but they're cut off on the right side.  It's like Illustrator is saving them as actual size, registared to 0,0 (top right corner) of my artboard.
I need to save my layers using save for web so I can drag them into other animated files in Imageready.  I need them at 800x600 px because that's the size of my final art and it's easy to center a lot of layers if they're all the same size.
I can post image files if my question doesn't make sense.

UPDATE:
I've been experimenting.  My artboard is 800x600 px.  I have 2 layers.  My artwork is 900x700 on both layers.
I Save For Web with Clip to Artboard checked.
I save a jpeg and my file is 800x600.
I save a png and my file is 800x600. 
I save as png and check Export As CSS Layers and my 2 layers are 900x700.  This ONLY seems to happen with the Export as CSS Layers checked.
Also, I use File->Export->PNG and check Use Artboards and my file is 800x600.
I use File->Export->JPEG and check Use Artboards and my file is 800x600.
I use File->Export->BMP but I can't check Use Artboards, it's greyed out and uncheckable.  Huh?  I need to export my image as a BMP at 800x600.
I don't understand what I'm missing here.

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