SD card not mounting in card slot, mounts only with USB card reader

hi all,
I have browsed this forum "Ports and interfaces on the MacBook Pro (2008 and Later)" for a bit and searched for "SD" but did not find any posts directly related to my issue here.
I have a Kingston 512Mb card which mounts in my MacBook Pro only when I insert it in a cardreader inserted in the USB port.
Directly in the memory card slot it does not mount. Other SD cards do mount. I did not yet recognise a pattern in what mounts and does not mount.
I need to mount this specific SD card in the memory slot because bigger, newer SD cards are not accepted by the device I am using the card in (an iRex iLiad).
The Kingston 512Mb SD card is formatted as MS-DOS (FAT16) according to Disk Utility.
Any suggestions on what I could try? Buying other 512Mb cards is not that easy, there is not a lot available and only the ones on this list http://wiki.mobileread.com/wiki/IliadSD_Memorycardslist are supported by the device.
TIA!

Within a year or two, a device that is limited to 512MB and smaller cards — and only certain ones of those — will probably be completely useless. As you've found, no one else is interested in buying such tiny cards any more, and their production is likely to be discontinued very soon.
This does nothing to explain why your card can't be read in the built-in reader, though. One thing to check is the position of the "lock" slider on the card; a small handful of other posters with similar problems have reported that if the slider isn't securely locked or unlocked (I don't recall which), it gets disturbed as the card is inserted, and the card can't be read as a result.
If that doesn't solve the problem for you, just use your USB reader when you have to read that particular card. As you say, your other (presumably larger) cards are all read properly in the built-in reader, so you know the reader works. There may just be a minute manufacturing-tolerance problem with that particular card.

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