Selection of BOM and Routing in Cost estimate

Hi
I have an issue with the cost estimate run. We are using CK40n for cost estimate.
The selection method in MRP 4 is defined as 3 (only by prod version) and the version indicator is maintained in the costing views also.
When we run the cost estimate the system is chosing a different BOM and routing other than the ones defined in the prod version.
Following are the details of the prod version defined.
0010 Prod version
Lot 0 to 99999
BOM Alt 1 usage 1
Routing Grp 1234 counter 1
0020 Prod version has
Lot 0 to 99999
BOM Alt 2 usage 1
Routing Grp 1234 counter 2
0030 Prod version has
Lot 0 to 99999
BOM Alt 3 usage 1
Routing Grp 1234 counter 3
Ideally system should choose the first prod version.(alt 1 and usage 1 and Routing 1234 grp coutner1). This is not happening.
System for some reason is choosing the BOM with Alt 1 and usage 1 defined in 0010 prod version but the routing from a different prod version 0020 grp 1234 counter 2.
I have checked with all the relevant settings but i am not able to understand why this is happening.
This is not the same when i create a prod order. System chooses the first prod version when i create the order.
I have checked the priorities defined in the customising, and also the details in the costing varaint using CKC1.
What settings do i need to check to ensure that it works fine? Can you please let me know.

Vithal,
While doing the costing run, SAP checks if you have maintained the "Production version to be costed" [MARC-FVIDK] field in Costing View. It will use this Prodn Version for cost estimate.
If you have not maintained the prodn version field, then it will use the values maintained in the "Quantity structure data" section on costing view. i.e. it will use the BOM alternative..and recipe information from here.
If you have not maintained above values then system picks up the first BOM alternative (MAST table) and first recipe information (MAPL table) it finds for the material-plant combination.
Might be this is what is causing the problem for you. Also according to my knowledge SAP cannot decide the Lot Size for Prodn Version while doing the costing run. You need to tell the system what data to be used for costing.
Try and revert back.
Swapnil

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Dear BSR,
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Check T Code KKPAN.
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Hi
You can different PCC (Product cost collector) for both lines of the same product (Product cost by period).
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Can any1 plz tell me how BOM and routing is selected for a planned order and production order. ?

Hello Mathisuthan,
BOM and Routing selection for the planned order and production order through production version, If u have more than one BOM and more than one Routing then u can maintain this information as Production Version in the system.
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MM01/MM02 -- MRP4--- Production version
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Dear,
First check the OPU5 setting for routing selection ID for your pant and order type?
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OS32 setting for alternative selection.
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Edited by: R Brahmankar on Apr 3, 2010 11:11 AM

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At time of costing run through CK11N , bom and routing not copied I have checked all validity/ status /uses / lot size of bom and routing also . but when i will run costing for next month system has copied bom and routing .
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Dear Surendra Patil,
Check the costing variant that you use for executing CK11N, is it PPC1?
If this is correct means check in T code OKKN and choose PPC1 and check for the quantity structure
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Usage 1 Production
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Bom and Routing

Dear Gurus,
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Hi, Guna R
Same industries we are going to implement sap PP-PI module , can you share some document, they are consumed Crude oil (Raw) and finally produced Refined Soya oil , in between that produced some By-product ,So how can we map process in sap and how the costing will done,
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What will be the Resources
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create the production orders without bom and routing
they confirm the order
they want to stop confirmation if production without bom and routing
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Hi,
You can make it mandatory by following ways :
Go to OPPQ -> Select your plant-> Go to BOM / Routing Selection in that you need to maintain BOM Sel ID & Routing Sel ID which is having selection ID with usage 1 Production which will make it mandatory to create BOM & ROuting with usage 1 & need to be selected while creation & saving Production ORder.
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Production order for alternate BOM and Routing

Hi All,
In my business(Discrete) scenario I have alternate bom and routing has group counters. some times i should use first BOM and First group counter. Then next Bom and next group counter. But lotsize is same( prodcution version how to assign).
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> In my business(Discrete) scenario I have alternate bom and routing has group counters. some times i should use first BOM and First group counter. Then next Bom and next group counter. But lotsize is same( prodcution version how to assign).
>
> When creating production order i should select which ever i need.
>
Hi,
For your requirement you can define your Order Type Dependent parameters OPL8 as:
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Siva

Production Order for a material without BOM and Routing

Is it possible to create a production order for a given material without routing and BOM, I know we can
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Members:
Thank you for your valuable replies and time
Santosh:
Tried what you have mentioned, but system still picks up a default routing
Kaushik:
Maintained Default values in OPJG for the given order type, but system still picks up
default routing
Mangalraj:
have no issue in creating a production order without a BOM, but I am trying to see
is there a way where I can create a production order without a BOM and routing (not
even default operation )
Any suggestions on how to create a production order for a material without a BOM
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check the post:
BOM and Routing with Dependencies
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This record received an error status since a severe error occurred in the operation sequence 10 while performing user unique index conversions."
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Hi,
Try following
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step 2. Insert routing lines (bom_op_sequences_interface) with correct reference to routing_sequence_id: Run Interface
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Hrishi

BOM and Routing import is not populating data in base table.

BOM AND ROUTING INTERFACE Import Prog is not populating base table with interface data.Even the Interface table data is not processed.I am passing process flag as 1 and transaction_type as INSERT,still the ROUTING INTERFACE TABLES are not getting processed.
passing the below details.
INSERT INTO bom.bom_op_routings_interface
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Hi,
Try following
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Updating BOM and Routing

Hi
I have requirement to update BOM and Routing . Please suggest me BAPI or functional module to Update BOM and Routing .
Thanks
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Dear Shankar,
For BOM use the T Codes CS20 or else CEWB for making mass changes or else check with this Functional Module,
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Selection of BOM and Routing in Cost estimate

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