Service Partition - Rescue and Recovery installati​on fails (not enough free space)

Im am aware about  former posts to this subject  on this forum, but they didn't answer all my questions, so I reopened  the subject. 
I tried to install "Rescue and Recovery" on T60 with win XP  Pro and got the following message:
'There is not enough free space in the boot sector to install the Rescue and Recovery boot manager'
I followed the   solution in "Rescue and Recovery installation fails") from 08-09-2008 03:03 AM
and  created a hidden partition with Parted Magic but the rescue and recovery still fails with the same message.
Somewhere in the forum I read that the original service partition has a special format and not ntfs. 
Could somebody tell me is it true or not ?
How can I rebuild this service partition ?
Do I need special setting, flags there ?
Is it possible  to rebuild this partition without recovery CDs at all ?
Actually I'm wondering to,  about the error message. It is saying '"..There is not enough free space in the boot sector ..." . 
Is it possible  that the boot sector is the problem and not the service partition ?
How can I fix that ?
Thanks in advance if somebody helps.

I have a 4-year-old ThinkPad R51. Because I was getting intermittent boot-up error messages--"Rescue and Recovery has encountered a problem and needs to close"--with ver. 4.0, I tried to upgrade to ver. 4.2.  Per instructions, I first removed ver. 4.0 using Windows Control Panel.  Then each attempt to install 4.2 failed with the message: "Error 25025. There is not enough free space on the computer to install or upgrade the Rescue and Recovery environment."  Just before that error message popped up in center-screen, I got a Windows message at lower right saying "You are running out of space on SERVICEV001 (Z:}"  Of course, there was no way I could view partition Z (that I knew of).
Thanks to the helpful messages above, I downloaded Parted Magic (http://partedmagic.com), burned a boot CD per its instructions, and re-booted with that CD.  Using GParted, I saw that my SERVICEV001 partition was merely 590 MB, and 587 MB was in use.  So I reduced my C partition by 500 MB and added 500 MB to the Z partition, raising it to 1090 MB.  Then I was able to re-boot into Windows and the installation of Rescue and Recovery 4.2 was error-free.
Out of curiosity, I again re-booted with the Parted Magic CD to see how much space on the Z partition was taken by the RnR ver. 4.2 installation.  To my surprise, it showed that still only 587 MB was in use, and 503 MB remained unused.
I thank those in this forum whose messages gave me the needed guidance.  And I thanked the author of Parted Magic with a $10 donation, as I hope other users of his open source program will do.
Message Edited by DougSchafer on 08-08-2008 06:06 PM
Message Edited by DougSchafer on 08-08-2008 06:12 PM

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