Single cycle count scheduling

Please help me understand system behavior for a single cycle count plan.
Say I have it set up with an annual estimate of 52,000 and PM to be done weekly, ie a count of every 1000. Shift factors set to 100% and call horizon 0%. I initialize my counter at 100,000. When I schedule my first order, it is set a week out for 6/5 for projected counter reading 101,000. So far so good.
Now technician decides to do the PM work a week early. He confirms the work order today (5/29), and a counter reading of 100,500 is entered. The system responds by scheduling a new order for 6/2 and keeps next projected counter reading at 101,000.
Questions:
1) Why is the next counter reading kept at 101,000 instead of 101,500? Say a bicycle chain needs to be greased every 1000 revolutions of the chain. If I grease the chain after only 500 revolutions, why would the system not schedule the next greasing 1000 revolutions out? (And is there a setting to enable this?!)
2) Why did system pull in the next work order a few days early to 6/2? If I have consumed my 52,000 annual estimate at an accelerated rate, shouldn't all subsequent orders be stretched out (still 52 weeks, divided by 51,500)? (
Thanks,
Vlad

687 comes by summing up current reading (123) with Cycle frequency (564).
From Current reading 123 to reach 687, it will take 7 days (564 / 80), System considers the date of 16/06/2014 to calculate 23/06/2014.
Whenever you change the Maintenance Plan scheduling parameters or Cycle frequency, Maintenance plan should be restarted to generate the new schedule lines.
And, by changing some data in existing plan & based on system response, we can't predict the system calculation. We can give you the suggestions on how all the parameters should be maintained in Maintenance plan & Measuring Point (in case of Performance based plan) to generate the order in specific way.
As we can't make replica exactly what you made, it will be never possible to give proper advice on system behavior.
If you want to see the calculation behind date calculation, select the particular row in IP10 & click "Calculator" button. There you can see the calculation.
Measurement document should be created while doing TECO of PM order. In TECO pop up, you can find the button as "Create Measurement document".
Refer this blog which has been created by considering your scenario.
Behavior of Performance Based Plan in SAP Plant Maintenance

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Cycle Count Scheduling in 11.5.9

Running a cycle count by period. Cycle count was established to start on 27-Aug-07. Created the Perform full cycle count (Report Set) which runs every month...however in September the auto schedule in the cycle count form has the next date as 24-Sep-07 yet the report set which is set to run monthly will run on the 27-Sep-07...and this disconnect will continue month after month. Did I miss something obvious in set up or is there no way to have the report set in synch with auto schedule on the cycle count?
Thanks in advance.

You are not connected to the user that started the database. Please verify the owner of the database processes. You can use the ipcs utility if on linux/unix to verify the owner. Please also verify the owner and permissions of the 'oracle' binary under the RDBMS Oracle Home bin directory to verify that it has the proper owner and permissions. This file should have the suid bit set in its permissions and must be owned by the proper group as well. It should appear something similar to this:
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Perform Full Cycle Count - No Data Found

I am trying to initialize a full cycle count for all items in a subinventory. I have a recent ABC compile set and a new cycle count setup. A, B, C and D classes are all set to count 1x per year. I have verified that all items from the compile are no in the cycle count. I submitted a "Cycle Count Scheduler" request and ensured that it completed. I then set all the parameters in the "Perform Full Cycle Count" request and set to save to file. After it completes and I view the output, the file says "No data found". My only recourse is to dump all items from Material workbench and use Data Load to enter them in ( a bit tedious for 900+ items). Is there anything I need to be doing different?

You mention that you have done the ABC setups.
But in Cycle count setups, have you defined a cycle count schedule?
And more importantly, in cycle count classes, have you entered the frequency at which each class should be counted?
Last but not the least, what is the last count date (on the serial and schedule tab)?
If it is today, you will have to wait till tomorrow.
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Hello -
I am new to setting up Cycle Counts.
We have a count that is weekly and it is generating the same count for week 2 as it did for week 1 for all subinventories.
It is setup with a yearly calendar defining the weeks.
It is setup for the Org on the 1st of the month.
It is setup on a scheduler as weekly.
Once it is setup - we run the Cycle Count Scheduler and then run the Generate Count Requests.
Generally the team at the subinventory location will run the weekly counts a few days prior to the due date In this case. run the count for 4/1-4/7 for their subinventory location and then do the count and enter by the 8th.
When they ran their counts on 4/9 and and 4/10 for 4/8-4/14 - the same items (new tag numbers) printed for each subinventory location.
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Did this maybe cause the count to restart and duplicate week 1 data as week 2 data?
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Single cycle plan with counter in plant maintenance

Dear Experts,
I am creating single cycle plant with performance based with couter reading.
1 I have crated a measuring point with counter in running hrs
2 Created a single cycle plan and given the couter no. there
3 Since i hv given 4000 hrs in plan, as soon as i update the document there should be a notification but it is not happening
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N.Chandrasekhar

Dear thyagarajan,
1 I hv created meas point with counter with specified equip
2 made document for that of 10 hrs
3 Created a single cycle plan giving reference same equip Cycly given 250 hrs, Entered the counter no there, call horizon 100, schedule 365 days.... while saving given no to save.....while scheduling IP10,
taken the counter ducument which i 1st saved 10 hrs... thn called 1st call and released and saved.
4. here with out entering that 250 hrs in ducument i am getting the notification............?
5. I have to get the notification after entering 250 only..
Why is happening like that
Hope you have under the issue
Regards
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Cycle Counts - Manually schedule by From and To Locator

We run Cycle Counts for a range of stock locators. However, when manually scheduling a Cycle Count, the only option is to enter locators one by one. So, if one subinventory has 300 stock locators and we'd like to count only 200 of them, we'd have to enter each locator. We are finding this very impractical. Hoping someone has come across this and thought of something innovative - as we can only think of using Dataload to load the locators.

Hi,
I think the solution for your question can be solved using the ABC compiles, ABC assignment groups. Just check the topics once.
Regards,
veeraiah chowdary.B

Manually schedulled cycle count items are not coming in cycle count listing

We had scheduled some items for manual cycle counting for particular date. But those are not getting generated in cycle count listing report or not avialble for counting.
Checkpoints done: 1. Items are cycle count enabled
2. Those items are avialable in that Cycle count Name
3. Onhand is avialbe for those items in particular subinventory
4. Cycle count scope is specific to Subinventory and that sub inv is included in the list
Can anyone give some thoughts why those manually schedulelled items are still not getting in cycle count listing report?
Thanks in Advance
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Hi Avinash,
Can you please let us know, are you using the CC with ABC analysis?
Thanks
NS

Start in the current cycle in scheduling ip10

Dear Experts,
when i create a single cycle or strategy(ip41,ip42) maintenance plan and i put start date in the past(2010) and when i go to ip10 to make the scheduling dates it start from 2010 but start counting for calls from 2014

Greetings Mohamed,
The Scheduling Period is the period the Call Dates are calculated in advance from today, and not the validity period of the Maintenance Plan. So in 2010 the dates are calculated up till 2015, but if you run IP10 or IP30 in 2014, the dates are calculated till 2019.
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Your Strategy should look something like the one below: (Assign all the Packages to your Task List)
See a similar requirement here Performance based maintenance

Single cycle plan

Hi experts,
Plz tell me What is meant by single cycle plan ?how it works?
Thanks in advance.

Hi
If you want to create plan for a single criteria single cycle plan should be used
For ex:
If you want to the maintenance for every 6 months
then create plan in IP41
Select maintenance order or Notification
enter
Maintenance plan cycle tab Enter 6 in Cycle/ unit & Mon in adjacent
Maintain offset as 0
fill the order needed and save
go to IP10 schedule it
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Cycle Counts in 11.5.9

Running a cycle count by period. Cycle count was established to start on 27-Aug-07. Created the Perform full cycle count (Report Set) which runs every month...however in September the auto schedule in the cycle count form has the next date as 24-Sep-07 yet the report set which is set to run monthly will run on the 27-Sep-07...and this disconnect will continue month after month. Did I miss something obvious in set up or is there no way to have the report set in synch with auto schedule on the cycle count?
Thanks in advance.

You are not connected to the user that started the database. Please verify the owner of the database processes. You can use the ipcs utility if on linux/unix to verify the owner. Please also verify the owner and permissions of the 'oracle' binary under the RDBMS Oracle Home bin directory to verify that it has the proper owner and permissions. This file should have the suid bit set in its permissions and must be owned by the proper group as well. It should appear something similar to this:
-rwsr-s--x 1 orahelp dba 96735691 Jun 17 2009 oracle
You can find the proper group by examining the 'config.c' file under the RDBMS Oracle Home rdbms/lib directory. It should look as follows:
/* $Header: config_ux.c 115.1 2004/03/27 07:17:12 hfux ship $ */
/* SS_DBA_GRP defines the UNIX group ID for sqldba adminstrative access. */
/* Refer to the Installation and User's Guide for further information. */
#define SS_DBA_GRP "dba"
#define SS_OPER_GRP "dba"
char *ss_dba_grp[] = {SS_DBA_GRP, SS_OPER_GRP};

What is the Significance of Late Days in Cycle Counting

Hi All,
I would appreciate if you could someone please let me know the significance of "Late Days" under Scope and Control tab in cycle counts form while defining.
We are using 12.1.3 version.
Regards,
John

Late Days tells when a scheduled count should be considered late.
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Sandeep Gandhi

Load Cycle Count over 7500 in just 5 days on new DV4 series notebook

Hi,
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The question here is, is it normal for this hard disk to have an average count of 1500 load/unload in a day (i.e. 1 cycle every minute) or is my disk the only one with suicidal attitudes?. My last notebook's harddisk (Seagate) didn't get more than 100k cycles in 2 years of operation, that's why i'm concerned...
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Thanks in advance.
- melvin
FYI, the problem is agnostic of which operating system i use, even in the POST stage the harddisk starts with that annoying clicking (and its corresponding cycle count increased), and yeah, i've updated all my drivers and followed every suggestion hp support assistant gave to me, like the nice guy i am.
This question was solved.
View Solution.

Hello uncle_sam,
You’re having a problem with the hard drive.
The drive is not supposed to be making any noise.
Since the unit is still new I’d call HP and have them send you a new HDD.
Here is a link to the phone number.
Clicking the White Kudos star on the left is a way to say Thanks!
Let me know how everything goes.
Have a good day.

Regarding Cycle Count Entries

Dear All,
I am doing cycle counting in which I have 10 Items in my subinventory. I have completed ABC Analysis and classified first 2 items as A and next 3 item as B and remain 4 items as C. Even I have performed Cycle Count as well.
In Cycle count entries i am not able to enter count quantity for my entire 10 items instead it is showing only 6 items only. Why I was not able to see remaining 4 items and how do I enter count quantity for those missed 4 items?
What would be the solution if i want to see all my 10 items in in cycle count entries form?
Edited by: SaroR on Jan 20, 2010 6:58 AM

Can you check mtl_cceoi_action_pub.import_CountRequest api?
Please make sure you carry out the following before calling the API.
1. Create a Cycle Count
2. Enter a Manual Cycle Count Entry.
3. Run program "Perform Complete Cycle Count" to generate generate cycle count request
4. Post the count Entries using the by calling the API using your Script.
Check the following MOS notes.
Cycle Count Request Import (MTL_CCEOI_ACTION_PUB API) Fails When Using Serial Number Multiple Per Request [ID 1468453.1
Cycle Count Api Not Working For Scheduled Counts [ID 786497.1]
The Cycle Count Open Interface Is Not Working For The Stock In Api [ID 818977.1]
Cheers,
ND
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Cycle count listing Report not generating out put

Hi Team ,
We are into 11.5.10.2 , We have set Auto schedule to weekly in cycle counts and cycle count is not generating output for cycle count listing in Production.
But, we are able to generate report output in Test instance and unable to generate in Production . We tried testing with same login in Production and Test Instance .
Please advice
Thanks
Kiran

Also please confirm that the CC calendar and other CC related setups are exactly same from the PROD and TEST instances.
Also make sure that you are running the report for the same INV org.. as there is no Input parameter for the Org in the report input but it picks from the MFG_ORG_ID profile value, which gets assigned when you loginto the responsibility.. You can confirm the selection by Chane Instance Org and select the Inv org and then run the report..

Inventory - Cycle count history

Hi,
I wanted to know is there a form/report, which can show the details of the historical cycle count Runs?
i.e. if we schedule to the cycle count eg. every week, is it possible to see what all items are counted 3weeks back run?
Rgds,
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Sorry I never responded. It's really just a matter of what you need to report on. ISEG has all the basic information you need like plant, material, sloc, etc... so the other tables invovled is really a case by case type of thing. I can't think of much else you would really need for generic cycle count reporting.
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Thanks

Single cycle count scheduling

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