Skip Lot inspection

My client wants to automatically subject every 10th lot received from a vendor to go into Quality inspection lot.
It is vendor specific i.e if we receive 10th lot from a vendor ,system should flag that it is to be taken into Quality insoection stock or should take into quality inspection stock.
How can we do it in SAP. I do know that SAP can do it at master data level, PO level and at GR by manually accepectiong it to QI stock.

Hi Sairam
you can try copy m.type 101 and say 999 , 999 will have quality check and stock will be posted to inspection stock, when ever you do MIGO or MB01 with help of user exit, it will automatically assign to m.type 999 fro every 10th lot
If its clear reward and close
Thanks
Bala

Similar Messages

DMR configuration for skip lot inspection

Hi QM experts,
My client needs to configure DMR for skip inspection lot.
Scenario Requires following steps:
1.     Maintain PPAP approved status
2.     After PPAP approval inspection of next 10 consecutive lots.
3.     If all lots OK, system skip 1 in 2 lots.
4.     Then system again checks next 6 consecutive lots, if there is any rejection again repeat step 2 else skip 1 in 3 lots.
5.     Same cycle will repeat for skip 1 in 5, then skip 1 in 10, skip 1 in 20 and so onu2026
I am new to PPAP status and DMR. Kindly guide how to map this in SAP. What are the SPRO settings required and what master data to maintain for it, and what will be the process flow.
Regards,

in need of experts Advice and Guidance.
Regards,

Inspection time Capacity Updation in work center for skipped lots

Hi Guys,
             I am using in process inspection type 03 along with DMR criteria at lot level i have defined the DMR rule and assigned it in routing header.DMR rule is inspection lot 1 in 5 will be inspected i.e when the inspection lot will be created and if there is no quality level exists it will first create the quality level with 1st inspection lot which will not be skipped lot and then it will skip next 4 lots and 5th will be inspected again.Quality level is updated during lot creation level.
             what i am looking is when you have the skip inspection lot he capacity which has been planned for inspection for that work center should not be considered since there is no inspection done because of skipped inspection on that work center although it's the part of Routing/production process.
please let me know if any more inputs required.
your inputs/feedback is really appreciated
Regards
Ashutosh Shende

Hi Krishna,
It is distributing unevenly because of the Int. Dist. key maintained for "Labour" capacity category.
Following are the available dist keys.
I think for your scenario, you should select SAP020
SAP000     Overall load for latest start date
SAP010     Overall load for earliest start date
SAP020     Equal distrib. earliest dates, fact.cal.
SAP030     Equal distrib. latest dates, fact. cal.
SAP040     Equal distrib. latest dates, discrete
SAP050     Equal distrib. earliest dates, oper.time
SAP060     Equal distr. latest dates, operat. time
SAP070     Overall load at latest finish date
Please let me know if this works for you.
Regards,
Abhay Kapase

Stop Skip Lots for Receiving Inspection

Hello Experts
I have set up my DMR as skip 10 lots after one insection.
What I am looking for is to stop skip lots generation as I need to run batch job job QA17 to complete the UD for all skipped lots.
What I am looking is that each 11th receipt is inspected , without generating the skipped lots .
That way system will have less lots and I do not have to execute the batch JOB QA17.
btw in my DMR definition my selection is DYNAMIC MODIFICATION at "lot selection"
Appreciate your feedback.
Thx
Gaurav

Hi Gaurav,
As per my understanding, you want to inspect one lot and after that you want to SKIP next 10 lot inspect 1 lot & SKIP 10 lot ................. Correct??
Let me correct if my understanding is wrong.
If this is the case then do DMR following way it should definitely work in your case.
Create DMR - QDR1
Select DMR for UD (If you want to update quality level after UD)
Select DMR at lot creation (If you want to update quality level after lot creation)
Stage 10: InspServ - 4, SKIP - blank, ISt - Select check box, Short text - inspection, StC -select, No. of inspection - 1, Ma SKIP duration - blank, Next - Stage - 20, Reject - 1, Next - 20.
Stage 20: InspServ - blank, SKIP - Select, ISt - blank, Short text - SKIP, StC - select, No. of inspection - 10, Next - 10, Rejection - 1, Next - 20.
Let me know if you have any question on this.
Thanks!!!

R12 PO Inspection vs. Quality Skip Lot

We have been performing PO inspections without the Quality module for over 10 years. There is project to move many of our key suppliers to an Evaluated Receipt Settlement program. The accounting folks want to throw these suppliers into some sort of Skip Lot process. However it appears that to go in this direction all Inspection Required receipts will now have to have a Quality Plan associated to it. Is this true? Is there anyway to commingle the two inspection methods?
Thanks in advance!

Hi Rahul
You may need to set following to meet your need,
1. In Quality Collection Plan Set Item Inspection required - for a Particular Supplier or Supplier + Site
this will invoke Quality plan only if above conditions meet and hence it will feed this to skiplot engine.
Skiplot engine is designed with skipping lot, irrespective of mode of receiving materials.
Hope this helps.
Any questions let me know
Cheers
Kamal
0044-7533787829

No Inspection Lot required for Skipped Lot

Hi Experts,
I have used DMR to skip 10 lots from a particular vendor and inspect the 11th lot. But the client's requirement is even inspection lot should not be generated for the skipped lots.
Also, if the material is procured from some other vendor, then the inspection lot should be generated everytime.
How can I map this?
Please advise.
Regards,
Rahul

The only alternative I can think of would be to use a development. Set up the inspections to happen . No DMR. You then would use a user exit, (I believe QAAT002, maybe QAAT001 would work). One of those allow you to set a flag in the user exit that supreses the creation of the inspectoin lot.
You would have to have the user exit look up the GR's for the vendor/material/plant combination since the last inspection lot for this combination. Then if the count is equal or greater than ten, you create the lot. If less then 10, you suppress the creation of the lot.
I would be careful how you code the user exit. You'll probably only want this to apply to certain materials so you have to come up with a way that allows flexibability in what materials this is used for. I might suggest using the QMin procuremnet control key. If you have no procurement functions, you usually define a control key 0000 for this . Copy that to 1001 for instance. It will have no functions. But your user exit would only run if the control key was 1001. It would immediately exit for any other control key in use. You might need additional control keys if you do use other features of the conrtol key such as COA receipt. In that case you might have two control keys that trigger your user exit. 1001 and 1002. 1002 would require a cert.
I hope this is clear.
FF
Edited by: FireFighter on Sep 22, 2011 2:50 PM

Problem with Skip lot

Automatic TO creation is active for Goods Receipt (101) for external procurement and works fine for all materials.
But, for materials setup with "Skip lot as Dynamic Modification rule" for QM in material master, TO's are not generated automatically. When executed LT06, it gets created without any error.
Can someone suggest why this functionality is not triggered automatically for scenario mentioned above ?

As per SAP, "If you set SKIP indicator in material master, then skips are allowed for inspection characteristics/ lot during sample calculation.
If you do not set this indicator, the system chooses the next inspection stage in the dynamic modification rule that is not a skip, instead of the skip defined in the quality level during sample calculation."
If every time you want to create normal lot for inspection then simply remove SKIP indicator from material master. Let me know if you have more confusion on this.
Thanks!!!

Skip lot across multiple batches for same material

Hi,
I am looking for a way to control skip lots across multiple batches for the same material.
We need to do a quality check in production after a certain quantity produced (on a machine, for a material). My idea was to do skip lots (for GR) until we reach a threshold (say 10.000 pcs) and then do an inspection for the next GR for that material.
Any ideas how to set that up?
Thanks for any hint
Andreas

Hi mergler,
Ref to your query pls check this link Stock Posting for Skip Lots
Thanks in advance

DMR - stock posting for skip lot

hi experts,
i am creating a DMR for raw material GR gainst PO.
I am creating DMR at lot level. i will inspect first batch an skip next 5 batches.
after executing i am getting 6 inpsection lots with first as normal inspection lot and next 5 in skip status.
now the query is in one system after GR of PO i am getting the skip lot stock in quality and in other system (other client) .
i am getting the skip lot stock directly in unrestricted use. both have inspection lots status REL SKIP.
dmr RULE is same , material master inspection type settings are same.
what is standard SAP function shud the stock go to quality or untrestristed for skip lot ?
what might be reason for this different behaviour ? any function module or user exit is used?
anything i need to look in config.?
Thanks
satish

Bit late but maybe other people find this a helpful answer.....
Check the inspection lot control settings in the material master.
If option For each material document item is chosen, the skiplot goes to unrestricted stock.
If option For each material document, batch and storage location is chosen, the skiplot goes to quality stock.
BR,
Arno

Skip lot lot identification in QA32 Report

Hi All,
We have Observed below deviation in SAP skip lot summary report. The lot of part # A2Cxxxxxx received on xx.xx.2009 against GRIR # 5000xxxxxx was cleared as Skip Lot & even on the inspection plan it is printed as Skip Lot. But in the report generated using QA32, this part is specified as Check lot (i.e no 'X' mark for this lot).
If the part is cleared under skip lot, it should be identified with 'X' mark in QA 32 report.
Help me in resolving this issue.
Thanks,
sapuser

in qa32 select skip field from layout and then check

No Auto UD for SKIP lot

Hello Guys,
I am getting this error when we background job tries to do AUTO UD
"Error during quantity posting for inspection lot 000000314850, manual proc. required"
Thanks!
Owais

>
Owais Ahmed wrote:
> What is the status of Quality level?
> REL
> It also ahs "lot is not inpspected (skip lot)
>
> Have you maintained DMR at lot level in inspection plan? what is the setting of DMR?
> We maintain DMR rule at characteristic level.
Hay Dude!!!
If you want to do "AUTO UD" of insp lot then in inspection plan you should maintain DMR at lot level in header not at char. level.
After that you have to maintain DMR in insp plan header.
To do auto UD quality level next stage should be "SKIP", if it is not inspected or inspect then you have to do inspection & UD manually for first lot then from 2nd lot system will do auto UD.
If still you are getting problem, then let us know what data you have entered in DMR....
Hope this helps.
Thanks!!!

BAPI Modify result lot inspection

hi people...
i must modify results for a lot inspection... i dont know how do it.
i use BAPI_INSPCHAR_SETRESULT for insert new result......but i dont know how modify a result that have been insert before.
please, i need an example about how to use that BAPI to modify, or other BAPI or FM.
thxz bye..

Here is the sample code, let me know if this helps -
DATA: BEGIN OF ichar_results OCCURS 0.
INCLUDE STRUCTURE BAPI2045D2.
DATA: END OF ichar_results.
DATA: BEGIN OF isingle_results OCCURS 0.
INCLUDE STRUCTURE BAPI2045D4.
DATA: END OF isingle_results.
DATA: BEGIN OF bapireturn2 OCCURS 0.
INCLUDE STRUCTURE bapiret2.
DATA: END OF bapireturn2.
isingle_results-insplot = '70000009550'.
isingle_results-inspoper = '0010'.
isingle_results-inspchar = '0010'.
isingle_results-res_value = '1.65'.
isingle_results-res_no = '0001'.
APPEND isingle_results.
ichar_results-insplot = '70000009550'.
ichar_results-inspoper = '0010'.
ichar_results-inspchar = '0010'.
ichar_results-closed = 'X'.
ichar_results-evaluated = 'X'.
ichar_results-evaluation = 'A'.
APPEND ichar_results.
CALL FUNCTION 'BAPI_INSPOPER_RECORDRESULTS'
EXPORTING
INSPLOT = '70000009550'
INSPOPER = '0010'
IMPORTING
RETURN = bapireturn2
TABLES
CHAR_RESULTS = ichar_results
SINGLE_RESULTS = isingle_results.
CALL FUNCTION 'BAPI_TRANSACTION_COMMIT'
EXPORTING
WAIT = 'X'
IMPORTING
RETURN = bapireturn2.

DMR with skip lots & without inspection severity

Hi,
I have a requirement where my user needs the DMR at lot level where they do not need the inspection severity to be picked from DMR because the inspection plan has got different sampling procedures for respective MIC's.
Example:
Create a inspection plan with 3 MIC's for a material as shown below which is having active inspection type as 01: Inspection lot against GR
MIC
Sampling procedure
Inspection severity for sampling procedure
Temperature
SAMP1
SEV1 (for 100 lot size, sample size =5)
Length
SAMP2
SEV2 (for 100 lot size, sample size = 8)
Width
SAMP3
SEV3 (for 100 lot size, sample size = 2)
DMR at lot level is assigned to the inspection plan
DMR is defined as given below:
Stage
Insp severity
Skip
Initial
No. of OK inspections
New stage if OK
No. of not ok insp's
New stage if not OK
1
sev1
yes
2
1
2
yes
1
1
When a inspection lot is created against a GR for 100 lot quantity for this material then system will show the sample size in the results recording screen by considering the DMR inspection severity for all MIC's as shown below.
MIC
To inspect
Inspected
Result
Temperature
5
Length
5
Width
5
My requirement is system should propose me the sampling size as per the sampling procedures assigned to the MIC's in theinspection plan as shown below:
MIC
To inspect
Inspected
Result
Temperature
5
Length
8
Width
2
Lots should be skipped normally as shown in the DMR but sample size should be calculated from the sampling procedure assigned to the MIC.
Please help me out if there is any standard practice in SAP for this requirement.
Thank you.

Dear Craig,
I am concerned about the sample size calculation here.
Yes I have defined three seperate severities for those sampling procedures.
Each sampling procedure has many inspection severities assigned to it and I am defining the default inspection severity in the additional tab of sampling procedure so that where ever i use the sampling procedure automatically the default inspection severity will be considered for calculating sample sizing,
For example:
I have assigned normal, reduced, tightened and loose inspection severity to SAMP1 sampling procedure, then here I will default the inspection severity for the sampling procedure as reduced inspection. In this case where ever I use SAMP1 sampling procedure automatically reduced inspection severity will be considered for sampling sizing.
Similarly, I have assigned normal, reduced, tightened and loose inspection severity to SAMP2 sampling procedure, then here I will default the inspection severity for the sampling procedure as loose inspection. In this case where ever I use SAMP2 sampling procedure automatically loose inspection severity will be considered for sampling sizing.
The procedure which I have given above is standard practice in SAP, but here I want to assign DMR at inspection lot level.
DMR: If 1 lot is created then 3 lots should be skipped. Here inspection severity should not play any role.
Inspection severities should be picked from the sampling procedure assigned to the inspection plan and sample size should be calculated as per the default inspection severities assigned to the respective sampling procedure for an MIC.
Thank you.

QM : First inspection lot - inspection plan, other inspection lot another insp. plan

Hello.
Is it possible with standard SAP when it is create the first inspectio lot for material/vendor ( origin 01) that it takes an inspection plan, and for the next inspection lot that will be created for the same material/vendor ( origin 01) that system takes from another inspection plan ????
Or have i to user a badi/user-exit?? which?
Regards.
Antonio

Dear Antonio,
Try this
1. In material master do not set the auto release indicator for 01 inspection type
2. Make inspection plant for material with group counter 2
3. Now you have two different inspection plans with group counter1 &2
4. Do the GR for same material for two times
5. Two inspection lots will be generated
6. Assign inspection plan manually for first inspection lot with first group counter
7. Assign inspection plan manually for first inspection lot with second group counter
Please let me know is it working or not
Regards,
Jagan

Initial Faces scan skips lots and lots of photos

I have over 5000 photos. My initial scan took about 30 minutes. I thought it was fast, now I realize it was TOO fast - lots and lots, I'd guess over 50%, of photos were skipped.
When I look at the photos, some have boxes around the faces but most do not. It skipped even extremely clear, front view, unobstructed faces.
I took the advice of others here and deleted the "faces" files within the iPhoto package and restarted. Again the scan was really fast but flawed - I saw the same result with lots of photos seemingly skipped.
I verified by taking some photos that had NO face recognized (high quality - closeup, unobstructed front view of a child). I exported them, then re-imported into iPhoto. On importing, it did find all the faces.
This proves to me that the initial scan is FLAWED and skipping photos. If it found a face on re-importing, it should have found a face initially.
I see other people here are seeing the same behavior. Comforting to know that I'm not alone, but VERY frustrating. I don't want to take days and days to draw my own boxes around faces if there's a chance that Apple will release a fix for this.

My initial scan failed (as in not one single face box inserted). I deleted the files and started it over, and it seemed to work okay. No, it didn't get every face, but it did quite a few.
But then I imported a large number of new photos, thinking I should finally consolidate my numerous photo libraries on separate computers... and iPhoto didn't find faces in those either.
It seems like if I import a small number of photos (<200 as an estimate) it does scan them, but any more than that and it screws up.

Skip Lot inspection

Similar Messages

Maybe you are looking for