SMB errors copying from Windows Mac serv - "Not Enough Free Disk Space"

Mac OS X 10.5.5 server with 4TB usable internal space (RAID5 volume) shared out via SMB so that windows workstations (XP Pro SP3) on local subnet can mount them.
when copying files from internal drives on workstations to SMB share on the Mac fileserver, I get no problems. When copying files from external (USB 2.0) drives from workstation to server, i get constant errors of:
"Cannot copy x: There is not enough free disk space. Delete one or more files to free disk space, and then try again."
I've tried all different combinations of SMB settings with permissions and opt locks etc, but so far found nothing that works.
Anyone run into this and resolved it?

UPdate Update... after turning logging to high, i've found the following error in my SMB logs upon copying one of the seemingly random files (I can now make the error happen by copying the same file that caused the error)
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/dosmode.c:unix_mode(90)
unix_mode(.) inheriting from .
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/dosmode.c:unix_mode(99)
unix_mode(.) inherit mode 40755
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/open.c:open_directory(2105)
open_directory: unable to create .. Error was NTSTATUS_OBJECT_NAMECOLLISION
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/dosmode.c:unix_mode(90)
unix_mode(test123.jpg) inheriting from .
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/dosmode.c:unix_mode(99)
unix_mode(test123.jpg) inherit mode 40755
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/open.c:open_file(391)
z2e opened file test123.jpg read=No write=Yes (numopen=2)
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/dosmode.c:unix_mode(90)
unix_mode(test123.jpg:Q30lsldxJoudresxAaaqpcawXc:$DATA) inheriting from .
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/dosmode.c:unix_mode(99)
unix_mode(test123.jpg:Q30lsldxJoudresxAaaqpcawXc:$DATA) inherit mode 40755
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/open.c:open_file(391)
z2e opened file test123.jpg:Q30lsldxJoudresxAaaqpcawXc:$DATA read=No write=Yes (numopen=3)
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/close.c:closenormalfile(399)
z2e closed file test123.jpg:Q30lsldxJoudresxAaaqpcawXc:$DATA (numopen=2) NTSTATUSOK
[2008/10/30 18:33:59, 2, pid=4571] /SourceCache/samba/samba-187.8/samba/source/smbd/close.c:closenormalfile(399)
z2e closed file test123.jpg (numopen=1) NTSTATUSOK

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