SolidWorks and large assembly

I am having problems with making a PDF of a not small assembly. I have an assembly of about 50 parts and try to make a 3D PDF and it looks like it works, but when you open it, it is all messed up, the parts are in wrong places, some parts are just color blocks. It like takeing your assembly and lighting a stick of TNT and blowing it up.
Any one else having this problem?

Have you tried the STP mode?
In SW create and STP of the entire assembly.
Read the STP with 3D-ToolKit.
Save as... U3D.
Read the U3D with Acrobat3D, save the PDF
(Sugestion, when you read the U3D set the "Poligon count to" somewhere between 50 and 75%, experiment to see what size PDF still look OK)

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