Some querries related to BOM,Rework order

Hi FRIENDS,
Really feeling good to being among SAP intellectuals.This is my first thread in community....
I am working in SAP QM past 2 yrs,and am trying to get some SAP PP knowledge...
pLz help me out in getting some knowledge......
a) Whis is it so that rework order is always created without material,it sounds confusing to me.Cant I prepare a standard order for a component say of 100 pcs and then confirm it by 95 pcs and create rew another order with material(same) for 5 pcs..
    By co07,the user can book other component (apart from BOM component of that header) by going to co07---bom tab.
Can it be stopped....
b) Another querry is related with BOM....
       Why By product is maintained in negative qty in BOM,Cant get the theory behind it.....
Plz answer my querries....

Dear Snehal,
1.Normally a rework order will be created in order to address the product which does meet the expected quality parameters.
2.For a rework order which is created through CO07,no GR will be made and only confirmation will be required because
already the whole product exists as such and this order helps to capture the extra cost spent for correcting the product and
for settlement.
3.So for this reason order without material will be created without referring to any particular material or say product and in
case if you creating a production order with material GR will be made as an automatic process or manual GR.
4.A byproduct will be maintained in negative quantity because so much of product will be obtained as an output along with the
main product.In this the GR will be happening for the main product as well the by-product.So the normal components will be
maintained in +ve quantity which means consuming so much quantity the fianl product is produced and if any component is
maintained in negative quantity then it indicates that its a by product.
Check these links to explore more.
settings for co-product and by-product
Re: Co product and By Product
http://sapfunctional.com/PP/Co&BiProducts.htm
Regards
Mangalraj.S

Similar Messages

  • Settlement percentage rate of a rework order

    Hi
        Is there any Tcode to check the total settlement percentage rate related to the rework order rasied.
    regards,
    PradeepM.

    Hi Pradeep,
    1 )  In  CO02 / CO03   from the Menu  Drill down from the Header -
    > click on settlement rule over view there you will find settlement %
    2 )  Enter table " COBRB "  input object number Prefix OB00**********   to get 14 digit and Plant you fill find list of orders having
          settlement %
    3)  Use Transaction KOB1
    Regards,
    JayaVimal

  • Triggering rework order....

    dear guru's,
    I am quite aware of trigger point function and how can one create a trigger to create rework order,but when I do confirmation of production order last operation ,a trigger is created and a rework order id formed.But I am unable to see the order at that time.For that purpose I've to go to COOIs and find it out.
    Is there some way where I could know the triggered rework order at the ti me of confirmation of production order...
    And also where I can see the relation between p[roduction order and triggered rework order.
    Thanks and Regards,
    rahul.

    Hi,
    I dont think through any standard report you can get that .
    If you have given Main order number as settlement oject in rework order then you can
    get it through table COBRB
    Regards,
    Vishal

  • What are the settings for  rework order  quality inspection

    HI,
    Iam doing production order confirmation at the GR time some oprations are rejected.that operations i want too rework order CO07 process without GR ,i want to Quality inspection in REWork order.
    What are the settings for rework order Quality inspection?

    Refer beautiful document
    http://wiki.sdn.sap.com/wiki/display/HOME/ReworkInProduction

  • Problem in settlement of rework order

    Hi
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    Regards,
    PradeepM.

    Hi Pradeep,
    Are you expecting
    1. the rework cost in the rework order to be settled to the parent order or
    2. the confirmed quantity in the rework order to be added to the parent order.
    Up to my knowIedge I dont think the 2nd point will happen.
    Let us confirm with other Experts opinion.
    BR,
    UK

  • AUTOMATIC CREATION OF REWORK ORDER

    Hi
    Could any solve my problem?
    Basically i am working in pipe manufacturing unit where we follow discrete manufacturing.
    I have some pipes that been rejected from certain operation and sent for reworking.Now, i want that "A rework order should be created automatically for the same pipes"
    Is it possible? if yes then, what will be procedure & what setting required for the same ?
    Cheers
    Alok

    Hi,
      Rework order can be created automatically by trigger point through change in operation status only.
    I think not possible to create rework order automatically if the material got scrap.
    Regards,
    Dharma

  • Rework Order after QC Rejection......for Production against Sales Order

    Hi All,
    Can you help me in the following issue.........?
    I have Make to Order production scenario. After Production Order is confirmed material goes for QC inspection and some quantity get rejected ( need rework).
    Since I have confirmed total quantity in order confirmation, if I create a rework order with reference to the sales order that will increase the production qty by the rework qty. But I need a rework order to rework on the rejected quantity.
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    Thanks and Regards,
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    Hi!,
    From your mail it seems that you are doing quality inspection on GR (inspection type 04). Please carry out following steps:
    1) At the time of quantity posting on usage decision please put rejected quantity in field against retuen to vendor (i.e. carry out 122 movement for the rejected material). By doing this you will find the delivered quanity on prod order reduced by the rejected quantity.
    2) Now create a production order without material (CO07) for the rejected quantity and put the original order as cost receiver in the settlement rule so that all the cost incurred during rework will be settled on original order.
    3. Confirm the origianl order / Final operation again for the reworked quantity and make the GR again. This will again create a new inspection lot.
    4. Carry out the result recording and UD for this new inspection lot.

  • Automatic Trigger of Rework Order

    Hi Gurus,
    As a rework process, I know the following
    1) We have to create rework order through CO07, and settlement to be done for original order after confirmation with ref. to Ref. Opn. set.
    2) We can introduce a rework operation in the production order operation view and carry out further process
    3) We can set trigger point in the routing to carry out Rework Process as std. for all the orders, which uses that particular routing.
    Now my requirement is, how automatically  process the rework quantity, when we enter rework quantity in CO11N.
    Pl. let me know the IMG setting.
    Regards,
    Madhava
    Edited by: Madhava K.N on Jul 15, 2009 5:03 PM

    Hi,
    Thanks for the inf.
    With your help, I can create a rework operation for that particular order. But following are my doubts.
    1) You have mentioned that, change to be set * first and then again + What is the significance of assigning twice.
    2) During confirmation, I entered some quantity in yield and some quantity in rework, but in the order display, it has created one more operation as rework, but required quantity as original order quantity, That means, we have to rework entire quantity of the order not the rework quantity entered during co11N.
    Hence this solution holds good for Insert ref. operation set and rework of all quantity.
    My requirement is automatic creation of rework order for the rework quantity. For this
    I have chagned my earlier setting of trigger point - create order with reference and in active I have put 2 with the clue from your answer.
    Now the rework order is generated for the quantity which i have entered in Co11n rework quantity field. But not able to see the order no. Just blindly I displayed the next order no. It worked out.
    Now, I released the rework order and confirmed through co11n.
    I tried to confirm original orderfor rework quantity, it is giving the information as "Up until now only xx pieces confirmed for predecessor operration. Since it is information, i tried to save it, but the  message " total confirmation quantity is not equal to planned confirmation quantity" is displayed.
    Performace assitant gives following message.
    Total confirmation quantity not equal to planned confirmation quantity
    Message no. RU117
    Diagnosis
    There are the following reasons for this message:
    You create a final confirmation. The confirmed quantity for this operation (yield + rework quantity + scrap quantity) is not equal to the planned quantity to be confirmed.
    You create a partial confirmation. The quantity confirmed until now for this operation (yield + rework quantity + scrap quantity) is greater that the planned quantity to be confirmed.
    My yieldrework qtyscrap qty. does not exceed the planned quantity.
    Then I went to MIGO, and posted GR for original order,  but in CO03, it is not showing the del. quantity, even for the partial accepted quantity also.
    Is there any steps for rework order after confirmation?
    Pl. help me.
    Madhava

  • Rework Order Processing

    Hi Gurus,
    I would like to be clarified on the Rework Order Processing.
    There are some threads that says that I need to use CO07 transaction and create a new Order type. But in rework, what if I need to replace a new component. how will i settle accordingly against this production order?
    Our current scenario, is from QI stock some product will need rework and will be transfered again in production. what will happen to the current stock that will need rework? do i need to create a separate storage location for rework where I could transfer the stock from QI stock?
    Thank you,
    Raymond

    Hi,
    For new component reqt. in the rework order in the compt. overview, you can enter your requirement and save it. Then follow the rework process.
    About the creation of one more storage location, you can do that. But my suggestion not to do that, because rework will simply accumulate in that storage location.
    Once the QI people return it back to production by their process (moving it to production storage location), immediately rework it and close the issue. Otherwise, one day you will end up with huge quantities for rework.
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  • Account Assignment Category in Rework Order for non valuated material

    Friends,
    We created non valuated material for rework. I want to accumulate the rework cost. When i am trying in CO02 = Header = Settlement Rule where the category is MAT but I want it to be ORD.
    How that category is changed to ORD, so that I can able to accumulate cost with respect to order?

    Hi,
    Whether you are creating the rework order with material? Actually rework order is supposed to be created without material with transaction CO07. Here in this case you have to define the account assignment category ORD in settlement rule.
    In some cases to meet the requirement we can create the rework order with material also through transaction CO01/CO08, but in this case the account assignment category will be MAT by default. Therefore you cannot change it to ORD.
    Hence you need to create rework order to have account assignment category ORD w/o material only.
    Regards,
    Sandeep

  • Rework order for FG return from customer

    Hi Experts,
    Please help me in following scenario :
    I have made delivery & Invoice for sales order for quantity 800 unit. Out of that customer returned 600 unit bcoz of poor quality.
    I made return order & did post GR to rework storage location.This stock is return stock in MMBE. Now I have to process on same FG and bring its to unrest.use stock. How to map this in PP
    Regards.

    Dear
    Try the following rework order scenario:
    1)Normally rework order is created by t-code CO07
    2) in CO07, give plant then order type (rework order type) then enter
    3) Material description, quantity to be reworked then date enter
    4) system will ask u reference operation set (it should be created before only in CA11)
    5) then give the reference operation set Number then system will take u to settlement Rule
    6) here for CAT give as order, then in settlement receiver give your header order number then percentage as 100 %
    97 then click on component overview icon, then give your BOM components (which to re-worked & assign an operation to it)
    8) then save the order
    9) then do the confirmation to re-work order
    10) then do GR to header order & settlement will take place to header order only not to re-work order
    Note : for rework work, GR will not take place

  • Error when creating rework order

    Hi
      When I am creatng a rework order for a material it is showing an error message that referance doesnt exist why is that error coming

    Dear Pradeep,
    Cofiguration Settings For Rework order
    1) just copy std re-work order type & give new name as u required in OPJH
    2) in OPL8, copy existing rework order type & give ur re-work order type & plant & save
    Master data for rework order
    1) CA11 - Creating reference operation set
    1) after Executing CA11, just enter without giving data in initial screen
    2) usage - 1, status - 4. from lot -1, then click on operations
    3) then give work center & descrption
    4) Double click on Description, then give timings for setup, machine & labour & save
    Rework order Creation
    1) Normally rework order is created by t-code CO07
    2) while doing confirmation of header material in CO11N or CO15, we give re-work quantity
    3) then creat re-work order in CO07
    4) in CO07, give plant then order type (rework order type) then enter
    5) materail description, quantity to be reworked then date enter
    6) system will ask u refernece opeartion set (it should be created before only in CA11)
    7) then give the referce operation set Number then system will take u to settelment Rule
    8) here for CAT, give as ord, then in settelment receiver give ur header order number then percentage as 100 %
    9) then clcik on component overview icon, then give ur BOM componets (which to re-worked & assign an opeartion to it)
    10) then save the order
    11) then do the confirmation to re-work order
    12) then do GR to header order & settelment will take place to header order only not to re-work order
    Note : For rework work, GR will not take place
    Regards
    Madhu

  • Urgent : rework order

    hi,
    can anybody suggest me how to create rework order in process industry ?
    if the material is rejected by customer due to quality norms.
    can we use the same master recipe ?
    because here we are using some material as per requirement to improve quality in some operations only...
    should we have new order type for that ?
    hoping ans urgent...
    with regards

    Create process order(Rework Order) without material & maintain rejected material and other required material as
    component. You can't use the same Master recipe for this,You have to create separate production version for this in which you have to maintain the rework operation.
    Also Create a separate Order type for this so that system by default does not copy the original Master recipe but manually select the Rework Production version.
    Edited by: PP Consultant on Dec 28, 2007 11:32 AM

  • Query Regarding Rework Order

    Hi PP Guru,
    I have one scenarion wherein I need your help...
    Scenario:
    My Client is creating a  Rework Production Order wherein he wish to replace one component of a BOM with Other. However the component removed for the Header Material should increase my Inventory.
    Example: Suppose I have a Header material 'A' in  a BOM. Components are 'B' and 'C' are required for producing 'A' . Since there is shortage of component 'C', they want it to replace by component 'D'. After creating Rework Order and confirmation, the Stock of 'C' should increase by the no. it was removed from the Header Material. Now the Costing of Production Order should have cost of 'B' and 'D' in it with all the relevant activities.
    I have tried options like giving the Quantity of 'C' in minus so it becomes By-product and goes to unrestricted use via movement type '531' increasing my stock as required. But in costing the price for 'C' is in Minus and it is adjusted with the prices of other components (minus plus mathematics) and gives the cost. in this example minus value of 'C' is adjusted against combined value of 'A' and 'D'. (Price of A + price of D) -Price of 'C' which i dont want.
    I want Price of 'C' also to be replaced by price of 'D' and Stock of 'C' gets updated in the inventory.
    can you please help me in getting the correct process in place. Thanks.

    Hi,
                If you are consuming 'D' instead of 'C' ,then you can very much change it in Production order itself or at the time of Confirmation /Goods Issue. Else you can also do reverse GI (262) for  C. I dont know why you are creating Rework order for replacing a part.
    Regards,
    Velmurugan S

  • CS02, On click of SAVE button, need to capture some event related with this

    Hi,
    My requirement is like,
    I change the material BOM using CS02 tcode.
    When, I complete the changes, and click on SAVE button, I dont find any event triggering in the system.
    Can any help in capturing some event related to this?
    The reason why I need this is ..during  the workflow runtime, the user is presented with the workitem to change the Material BOM with CS02 tcode. And, if sometimes, by mistake, the user is unable to complete the changes of the workitem, and comes back of CS02 without change completion, then the workitem is disapperaing from the inbox, with out completing the intended task of the workitem. So I want to make the workitem appear repeatedly in the user's inbox, till the desired action is done.
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    Sai,
    You need to use a Loop..While statement by validating the decision step.
    Use a varaiable to store 'Y' or 'N'.
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    if 'N', it will again create a new workitem with the same content to the same agent.
    Hope this helps.
    bye,
    Sudhir.

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