Song order sometimes changes when I sync iPod to iTunes

Hi, I have a problem when syncing my iPod Video 30GB (software version 1.2, I think, it's the latest one anyway) to iTunes (version 7).
After completed sync, for some albums, the song order on the iPod does not match the song order in iTunes. Of course, I want the songs of the albums to appear in the correct order on the iPod.
Please note that all my "shuffle/random" settings are off.
One thing I have noticed is that if I uncheck a song in iTunes, a song that has already been synced into the iPod once, the song is not erased from the iPod after new sync. Instead, it appers before the first song of the album, which is a bit irritating. But my problem is larger that this; the reordering of songs also happens with albums for which I haven't unchecked any songs in iTunes.
PowerBook Alu 1GHz   Mac OS X (10.4.8)   iPod Video 30GB

More background. When I export my iTunes library to an xml file, and view the file in a text editor, I see that the tracks that appear in the wrong order on the iPod are in the correct order in the xml file, with the correct track numbers. On the way to the iPod, something weird happens.
Would be great if someone could take a shot at this.
PowerBook Alu 1GHz   Mac OS X (10.4.8)   iPod Video 30GB

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