STO Not to be considered in MRP Run in MTS

Dear All,
We are facing the following problem in MRP run in MTS scenario when
there are STOs in Plant.
We have 2 Plants one is production Plant (Say A) and other is Non
production Plant (Say B) from where only Deliveries will be made.
Now after final material will be produced in Plant A it will be routed
through Stock transport order (STO) to plant B.
So there will be always STOs in Plant A which will be created in Plant B.
Now we are using Strategy 11 (Gross req. Planning) for Final FERT material.
In MRP if we have PIR of 100 Qty. and STO of 50 Qty. system is creating
the Planned order of 150 quantity which is a normal system behavior.
Now our requirement is that it should not include STO in Planning (MRP Run).
Pls. Suggest.
Regards,
Vinayak.

Hi,
Go to OPJJ,
In that select your requirement type, and click details...
there is a tab,IN/OUTward movement.. In that deselect the box for incl.rel.order.reqs..
If you dont want the deliveries to be taken into consideration, then uncheck thebox for include deliveries..
hope this solves..
karthick

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Production orders not to be considered during MRP run

Dear SAPeers,
i want to know how to ensure that open production orders are not considered during the MRP run.
the following is the scenario.
PIR for march after MRP run creates a planned order. this planned order is converted to production order. now this production order is processed but not completely confirmed and TECOed after a certain quantity has been produced.
now we delete the old PIR and create a new PIR in the next month. now we revoke the TECO status of the production order and run MRP. I want to know how to avoid MRP from considering the open production order and create planned order for the complete PIR quantity.
Thanks and Regards
Srinivasan

Srini,
what i am worried is shortfall of raw materials in case they were to open the production order in the current month after the planning has been done. how do we allocate raw materials for both the plan as well as the open production order?
Okay, you presumably had RM available for all of your production orders (and those RM were balanced by the reservations from the production orders). Now, you TECO the production order. In effect, any un-issued RM are now released and freely available for other orders/planned orders. Now you plan the following month. Those RM that were freed can and will be used for the new plan. Odd business process, but OK. Now, you re-open the production orders, and, yes, you will have a shortage unless you run RM MRP again. This is, ah, inconsistent with any business process I have ever seen.
The question that jumps to mind is, "Why re-open the old production orders at all? Alternatively, why were they TECOd in the first place?" If one knows that he intends to complete an order in production, one does not normally TECO the order, and then later reverse the TECO.
With respect to my name, I must unfortunately keep a low profile. Ever since I escaped from the mental institution, the thought-police have been hunting for me. I do not wish to be the recipient of any further electroshock 'treatments'.
Rgds,
DB49

Not to reschedule in the MRP run.

Hello!
I have product   P000GR00000000 consisting a
component say B000GR00000000 .
               If i create production order of P000GR00000000 for DATED 30.09.2007 of 100 EA.then order will reserved -100EA for B000GR00000000 & when i take MRP run it will generare plan order of 100 EA for B000GR00000000.Similarly if i create production order for P000GR00000000 for dated 30.10.2007 of 200EA.Then MRP run will generate 200EA plan order for B000GR00000000.
      Now, i create production order for P000GR00000000 of 300 EA for dated 30.11.2007 & meanwhile the production order of P000GR00000000 DATED 30.09.2007 is technically completed then order reserved for B000GR00000000 of -100EA will be cancelled.If i take MRP run now ,then order reserved of -300 EA for B000GR00000000 will rescheduled,that i want to restrict.
   Is there any solution Not to reschedule in the MRP run if order is TECO.
please give the solution.
regards,
mangesh

Hi Mangesh
You can define Rescheduling at plant level or MRP group level using OPPQ/ OPPR or OMDW. if you define at plant level then no need to create in MRP group and assign to material
secodly if you want to avaoid the Reschedule Exceptions then
You can define tolerance values in additon to Resheduling horizon. for the creation of exception messages, in Customizing. These values define a time period in which no exception message is to be created, despite the fact that a rescheduling proposal may exist.
If you don't want reschedule check for production orders then you can remove the flag against production orders in the firmed elements.
if you TECO the order Normally MRP should not consider while planning!
please check onesecond and come back
But Teco will allow you for posting (GR/GI)
hope this helps
BR
SK

Schedule lines are not coming for HALB after MRP run

Dear All,
I am not getting schedule line after mrp run, inspite of all required setting only purchase requisitions are coming.
Material type is HALB and involve a subcontracting process (30). For raw material I am getting the schedule line but in the case of HALB, it is not coming.
Pls let me know if I am missing something and guide me further on this.
Thanks & Regards
Kundan Kumar

Hi,
In transaction OMDT you have to enable the indicator create schedule lines
In MD02 MRP control Prameter here select the Delivery schedules -3- Schedule line. Processing Key as NETCH and Planning Mode - 3 delted and recreated.
Maintain source list ME01, in that put MRP indicator as '2' i.e. schedule lines via MRP.Put your agreement no in that.
If u run MRP properly u will get schedule lines automatically in ME38.
Make the schedule agreement, make it source relevent in the source list make is FIX and MRP indicator as 3.

PO of particular location not to be consider in MRP

Hi,
As we have the option to exclude or include the stock of particular storage location from MRP with OMIR or MMSC, in out system if we have stock at location XYZ it is exclude from MRP, then in MD04 in STOCk we canot see the stock of that amterial, but if we have any PO which we have created for that material and in PO if we give location XYZ that is not excluded from MRP in MRP RUN it is considering stock of that material,
So is it possible to exclude stock of that location too from MRP.
regards,
zafar

I am not sure but please check with your ABAP person whether some logic during the Stock / requirement list can be created with BAdI MD_CHANGE_MRP_DATA...
functionally please check through SPRO-@Materials Management-@Consumption-based Planning-@Planning-@Define storage Location MRP per plant...here you can maintain 1 against the Storage location for which you don't want to be included in MRP run & check
other than this also there are many enhancement which you can check through SPRO@Production@Material Requirements Planning@Business Add-Ins for Requirements Planning...go throgh the Performance Assistant documentation against this node
Regards,
Indranil

Workflow not triggered for PR from MRP run

Hi,
I have PR Release strategy workflow configured, working well when i try to create PR manually, triggers workflow.
PR's created thorugh MRP run, triggers release strategy but not workflow.
I checked the event trace 'releasestepcreated' event not triggered through MRP run.
Please respond ASAP.
Your inputs will be highly appreciated.

The response i got from SAP.
Please see note 67866 Purchase req. from materials planning -> no workflow
Thanks,
Indira

Planned Delivery time not considered after MRP run for scheduling

Dear All,
After running MRP, the planned delivery time maintained in Purchase info record is not taken into consideration for calculating start date of the schedule line of externally procured material generated by the system.
Planned delivery time is 3 days & Requirement of parent material falls on 15/02/2010. With this, system should calculate the start date for schedule line as on 12/02/2010 considering 3 days Planned Delivery time.
Any idea as to what might have gone wrong?
thx for your help in advance.
Rgds,
Ranjeet

Hi,
Determination of PLD from the Purchase info record is maintained in transaction code:OMDT. Planned Delivery time is also maintained in Scheduling agreement. However, it is not calculating delivery date as well as release date.
Rgds,
Ranjeet

Block Stock consider during MRP Run and Stock availibility check

Dear All,
I am facing the stock availibility check , Sytem consider the Defective material which is Block in same storage location ,and system not generate the Planned order .
-Blocked Material stock 100, and requirement 100 then system not generate the planned. Client need the system generate planned order 100 , Because 100 material is defective.
I have configured the system scope of availibility , Block stock check remove , but problem is not solve.
Thanks
Rajesh Tiwari

Dear ,
Can you please re-check your MRP plant parametrs in OPPQ wether you have selected blocked stock( Available Stock tab ) option by chance ?
Please de-select the same and re-run MRP.Generally MRP does not consider block stock in net requirement calcualtion .One more thing , MRP does material avilablity check as per OMJJ set up ( define availbality chek ) but does not consider the same while doing net requirement calcualtion to generate PR rather it goes down to MRP plant parametrs ( oppq or oppr )
Hope this is clear
Regards
JH
Edited by: Jiaul Haque on Sep 16, 2010 9:29 AM

Open requirement is not taken in considaration after MRP run.

Hello PP Experts,
I am facing issue with network , prod order and stockrequirement list.
I have a network with qty 2.
1 qty is in stock. (MMBE)
for 1 qty prod order is created and the status is "REL PRT CNF DLV PRC GMPS MANC SECT".
The problem is____________________
Prd order has open requirement and prd ord is still open. The problem is that seem that MRP doesn't take in consideration this requirement as an open requirement and in MD04 it can not be seen. the requirements which we can see have no linked to this production order but only linked to planned orders.
Network can be seen in MD04.
Why prd ord is not visible in MD04.
Mukesh Chauhan

Dear
Why prd ord is not visible in MD04.
It is quite logical that SAP system is behavig correctly .You have Network qty of 2 which has a planned order with same qty .Now in MDO4 you have converted that Planned Order partially to Production order having qty 1 and subsequyenetly , you have processed the order with REL , CRTD , GMPS , CNF, DLV.
Now here is the mistak happend that you have could have keep the Order Confirmation stauts as PCNF AND PDLV so that rest of the qty can be converted to same PO and also you can process CNF through CO11N and MIGO-101 for Final DLV.
When an order is confirmaed and delivered , it will not appear in MD04 even its a partial qty .MD04 can show up the order having REL and CRTD .When the order is GMPS , CNF, DLV , TECO it will disaapear from MD04 as per the Filter set up for MD04 screen -SAP0002 in SPRO-PP-MRP-Evalution -Filter -Define Selection Rule .
So what you need to do either you revesre the DLV -MIGO-102 and Confirmation-CO13 and carry out PCNF,PDLV so that rest of the planned oqty can be processed with same order number .Or if you know the Planned Order number , then got CO40 - Individual Conversion -Enter Planned Order -Convert to PO and prcess subsequenetly
Regards
JH

MRP Run for MTS & MTO..........................

Dear Friends,
Please explain me the following question.
If a customer needs some 100 pieces of product, but we dont have the inventory to produce that.
So we need to run the MRP.
Here what is the output of the MRP in MTS and MTO.
Thanks very much.

Hi Arun
Your Customer wants 100 quantity of material but you dont have in stock so you are gonna run MRP, below are the results.
a) MTS Scenario - 100quantity of Planned Independent requirement to be created, run MRP MD02 for that material and you get planning orders, now convert the planned orders into Production order and for components do Goods issue to the production order and the operations do confirmations, then do Goods receipt and take the material into stock, now you can issue the material from stock to the sales order and your requirement is fullfilled.
b) MTO Scenario - 100quantity of Sales order is created and run MRP using MD02 or MD50, you get the planned orders then convert the planned orders to Production order and do Goods issue of components to the Production order and confirmation of operations, now you do GR to sales order and the material is put in sales order stock, this stock can only be issued to that particular sales order you have planned.
Hope the above clarifies...

To consider subcontract stock during mrp run

Dear all,
while mrp run it is not considering subcontractor stock .Is there any setting in spro so that it will consider subcontractor stock into consideration.
with regards
cp vijaya kumar

Dear,
Special stocks are not considered for MRP run. Subcontracting stock is a special stock(O), hence is not considered for MRP.
Hope clear to you.
Regards,
R.Brahmankar

Schedule lines are not coming after MRP run for HALB material

Dear All,
I am not getting schedule line after mrp run, inspite of all required setting only purchase requisitions are coming.
Material type is HALB and involve a subcontracting process (30). For raw material I am getting the schedule line but in the case of HALB, it is not coming.
Pls let me know if I am missing something and guide me further on this.
Thanks & Regards
Kundan Kumar

Dear All,
I am closing this thread. As the vendor mentioned in scheduling agreement is not a subcontracting vendor. Its a individual vendor.
Thanks for all the reply.
Thanks & Regards'
Kundan Kumar

Consideration of stock of discontinued FG or trading material during MRP Run

There is an functionality of follow up material for component. I would like to know if there is any similar option available for finished goods or trading materials.
I am doing procurement planning for externally procured Trading materials. Now my previous material A is being replaced by material B. Therefore all the planned independent requirement is available in system only for B. But still there is some stock available for material A. How can it be considered during MRP run for material B.
Example,
Material A:
On Hand Stock = 100
Planned Independent Req. = 0
Material B:
On Hand Stock = 300
Planned Independent Req. = 1000
In this case if we run MRP for material B, how we ask system to plan Purchase Requisitions for 600 instead of 700 for material B, considering stock of material A.

Hello
Please refer to the following SAP note:
43636 - Discontinued parts
This note provides a detailed explanation of the system standard design of the usage of discontinued parts with material requiremenst planning and the most common questions about this issue.
The following information is provided on this note regarding the PIRs:
2. Planned independent requirements and forecast requirements are not redirected.
Explanation: Planned independent requirements after the effective-out date are not redirected but are provided with an exception message in the MRP list stating that they cannot be included in the availability check. Planned independent requirements and forecast requirements are therefore displayed in the MRP list and in the stock/requirements list. However, they do not influence planning
BR
Caetano

MRP issue after MRP run

Hello Everyone,
We have a issue in the MRP process. When we run MRP it creates PR for additional quantity then needed not considering the Purhcase Order that exisits already. Below example will explain you in detail.
Product A Plant ABC
Stock 4
Product A safety stock = 8
Purchase Order creatred = 3
So when MRP run it should create another Purchase requistion for Quantity 1 (4-8+3 =1). But it is creating a Purhcase Requistion for Qty 4 which means it is not looking into the Purhcase Order Qty 3 that is coming in. There is no minimum lot size or any rounding rule.
Please can you tell me if there is a settings/config where we allow/not allow the Purchase Order to be considered during MRP run. I think it should be a plant specific config as for our other plant I dont see this happening.
Any help will be appreciated.
Thanks
SAP Fan

hi,
Few checks:
1. Check rescheduling horizon...
2. check the plannning key set while running the MRP....is it NETCH...try with NETPL or NEUPL if doing for first time...
Regards
Priyanka.P

Cheracteristic consideration during MRP run

Dear frnds,
during implementation for one steel industry i have stuck up in problem which is
they have crm plant in which finished products are endless depending upon thickness like .023,.325
if we make material master for every thickness then it will infinite number of material master.
so we thinking for single material master group of thickness i.e for single mmr for range of thickness and during sales order creation person will mention actual thickness in text of sales order or we can make it configurable and characteristic for actual thickness so during he will mention actual thickness in characteristic value.
but problem is that during mrp run, characteristic value is not taking into consideration,
so i want some customization so that characteristic value is considered during mrp run
please help me out its very urgent
thanks

Hello,
are you talking about a pure ERP implementation? A good description on modelling this with APO can be found in the Best Practice for Primary Steel (see link on BPX Mining and Metal).
Usually we work with configurable material variants, as a starting point.
Best regards,
Stefan

STO Not to be considered in MRP Run in MTS

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