Textile Industry (Weaving Operation)

Hi,
In textile industry we got order. Itu2019s totally MTO strategy. Customer required as per his specification like 40x60/124x86*2-110u201D-4/1 Twill.
There is two types of planning process (BOM)
1. Just total yarn required for order.
2. No of ends required (as per specification) for fabric. For fabric manufacturing we had operations warping, sizing, & weaving. For sizing we need no. of warp sets. For warp set we need no. ends.
Requirement: From BOM we can calculate total yarn (Kg) req. for production as well as no ends for sizing, no of ends for warping, and last wt of single yarn (Kg)
Thanks & Regards,
Dhamane

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Need BOM related solution for Textile Industry (Weaving proces)

HIi,
Made to Order Strategy:
Every times customer sends the specification of product. Specification format as given below:
Ex. 80x100/154x80*3-118u201D 4/1 Twill
Details of specifications:
     80: Count of EPI (Ends Per Inch)
     100: Count of PPI (Picks Per Inch)
     154: EPI
     80: PPI
     3: Insertation
     118u201D u2013 Width in Inch
     4/1 Twill : Design of Fabric
Operations Details:
1 Warping
2. Sizing
3. Weaving
4. Quality Inspection
5. Packing
As Is Business Process:
There are mainly four production lines viz. Warping, Sizing, Weaving and Quality Inspection. For all the production lines the individual machine work centers will be as listed below with brief description:
1.     Sectional Warping:
A kind of Warping specially used to prepare fabrics for shirting. In sectional warping dyed yarns are used to prepare warping beam. The end constraint of sectional warping is 720 ends at a time. The actual capacity of Sectional warping is 800 MTR/min. This activity is job work for DEESAN group.
2.     Direct warping:
Direct warping process is used to prepare warping beam. The end constraint of warping is 1088 ends per beam. Machine width of the beam in 2200 mm, speed of warping varying from 300 MTR to 1200 MTR per minute depending upon the construction required. It has backup procedure for next round. Uploading speed   for single yarn is 8 yarn / min / person.
3.      Sizing:
Sizing process is used to prepare specific number of EPI/ beam as per the requirement of construction. A calculated no of warp beam used to prepare a single sizing beam. Speed of sizing 45 to 55 MTR / minute depending on the requirement of fabric.
4.     Preparation of Drawing:
This process is used to preparation of new drawing for the loom machine. Drawing includes frame & reed. It will take 12 hr for 2 persons to prepare a single drawing i.e. 8000 ends per shift. This activity given as job work to some group of people.
5.     Weaving:
Two types of weaving machines used are CAM and DOBBY. Fabric to fabric PPI is varying, the capacity of loom machine depends upon the PPI so the capacity of loom machines varying with the type of fabric. CAM is used specially for plain fabrics.
6.     Quality Inspection:
The beams of fabrics coming from looming machine are inspected on Inspection machine. 100% fabrics are inspected on QA machine for further grading, which is then bifurcated in Export, Local and chindi type.
7.     Rolling:
Rolling machine is used for rolling of inspected fabric on card board rolls according to the quality of fabric. A roll contain of maximum 350 MTR of fabric. Which are then packed with LDPE followed by HDPE with appropriate coding on rolls.
Material Requirement:
For ex. 80x100/154x90*3-118u201D 4/1 Twill
Order Qty.: 20000 M
Currently they are using single level BOM.
Formulas for calculate raw material requirements as given below:
Warp wt / mtr = (EPIWidthCrimp) /(1693*Count of EPI)
          = (154 * 118 * 1.025)/(1693 * 80)
          = 0.137524
          = 0.138 Kg/Mtr
Weft wt / mtr = (PPIInsertationWidth * Crimp) /(1693*Count of PPI)
          = (9031181.025)/(1693100)
          = 0.192891
          = 0.193 Kg/Mtr
Total Qty req:
Warp = 0.138 * 20000 + add 5% loss
     = 2898 KG
Weft = 0.193 * 20000 + add 4% loss
     = 4014 KG
Packaging material requirement :
1. Paper tube = Total order qty / approximately for 300 m 1 paper tube required + 5% loss
          = 20000 / 300 *1.05
          = 70
2. HDPE sheet = No. of paper tube * 0.4 KG
      = 70 * 0.4
     = 28 KG
3. LDPE sheet = No. of paper tubes * 0.15 KG
          = 70 * 0.15
          = 10.5 KG
Chemical consumption in terms of yarn on KG basis. Its combination of 4-6 chemicals depends on construction to construction also material availability.
Note: We will consume chemicals against cost center.
Production planning at execution time:
Sizing and warping calculation:
1.     Sizing :
EPI per inch = 154
On loom will be = 154 * 1.025
           = 157.85
Total no of ends for 118u201D width = 157.85 * 118
                    = 18626
Add one more ends per 1000 ends = 18626 / 1000
                    = 19 ends
Total no of ends = 18626 + 19
          = 18645 for sizing
Warping :
Warping m/c capacity of output is 1088 Ends per set/beam.
Speed of machine 300-1200 MPM.
So for sizing we need 18645 ends. Now we want to calculate no warp set required for sizing & no. of ends per warp set.
Ends required per set = 18645 / 18 = 1036
     i.e. 18 * 1036 = 1 Sizing set
We need total yarn on KG basis
Issue related to BOM:
1.     How We can feet below 2 issues in BOM
a.     we want to calculate RM(Yarn) material requirement in Unit of u201CENDu201D
NOTE: Procurement of Raw material Unit- KG as well as it depends no. of ends required for warp set / beam. i.e. its multiple of yarn cone required for 1 warp set.
As per Bom of Raw Martial Unit- Ends (EA)
b.     Also we want to calculate no of warp set required for sizing and no of ends required for warping process.

Hi Pankaj,
Hope you might have completed the project for Textile industry. I need to know implementation in Textile and some specific process. If you can share some documentation for Textile industry would be very helpful for me. My id k.anamika06 at gmail
Thanks a lot
Anamika

Textile industry - Weaving

Dear All
Iam in the process of doing Business study for a textile industry.I found a legacy package (Loom Data) through which they are able to track Loom wise efficiency,Labour Group Efficiency,Warp Breakages Weft breakages etc.
Can you suggest me how to proceed further.The option iam having in my mind is let the Loom data package be there & add one more column in legacy for Production order no and daily basis this details are to be fed into SAP through LSMW as confirmation.Through which they can have their reports from their legacy and as well the costs can be captured in SAP.
Waiting for your suggestions.
Regards
Jay
Edited by: Jay Shankar.A on Apr 30, 2008 1:56 PM

1.It is possible but you have to maintain lot of data for that .
2.You need to capture the STD Picks / Minute for that material say in some part of your production order -may be user defined field.
3. you have to confirm @ the Pick level
4.Then it has to be calculated using a Z report ..
it is possible but with a little complete Z report.
let me know if u need more details
reg
DsK

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Hello Everyone,
Can anyone share his/her experience of manufacturing solution for a textile industry. A Towel manufacturing company is interested in using Oracle's Standard Solution for manufacturing.
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The main question is Which product family should be implemented Discrete or Process and which modules of that family?
Thanks in advance.
Israr Ashfaque

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You need to use a seperate Nomenclature for all the Finished products, which are uniquely identified. This is possible with Oracle Inventory module.
Like 9999999colxyz
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xyz represents Any other attribute of the thread/wool
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Are there any Textile industry specific data targets?

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Are there any Textile industry specific Infocube's, DSO's available?
Thanks in advance
Edited by: harish reddy on May 13, 2009 11:30 AM

Pls see if this is helpful:
http://help.sap.com/saphelp_nw04/helpdata/EN/9f/27443cbe062e59e10000000a114084/frameset.htm
rgs,
Parth.

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HI Friends , For textile industry which material type we have to use

Hi,
In textile industry there lot of material types
For finished goods it is Fert
Semi-finishe goods its Halb
raw material it is Roh
Hope this will help you
reward me if possible
Thanks
Reagards
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Textile industry business process

hi
can any one send me the documents related to textile industry business process , businees blue print etc
thanks in advance

Dear prashanth:
Can you please forward the documents related to textile industry business process , business blue print,configuration and user manuals.
I will be working with a Fabric Company in a couple of days.
I could really appreciate if you send the documents to [email protected]
Regards
MSReddy

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hello friends
i got a implementation project of textile industry. so please
i request you all to send important documents regarding textile industries please send.
Sing

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Such type of documents you will not get on SDN. So please be specific with your requirement.
Please refer this link regarding garment processing,
[Document|https://www.sdn.sap.com/irj/sdn/go/portal/prtroot/docs/library/uuid/304652c2-f32e-2a10-28be-d0309e7c93af]
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Dear All
There are around 20 Looms in weaving.As per clients requirement to map indvidual Loom efficiency each loom is considered as indvidual work center.In routing its possible to assign only one work center.
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hi,
i am sending the information about
Maintaining Individual Capacities in the workcenter,
Prerequisites
Individual capacities are used in capacity planning for more detailed resource planning. For instance, you can divide a machine capacity into several individual machines and maintain an available capacity for each machine. Capacity requirements can then be distributed among the individual capacities. If you do not maintain an available capacity for an individual capacity, it is calculated from the operating time of the capacity to which the individual capacity has been assigned.
Individual capacities have the same capacity categories as the capacities to which they are assigned.
In order to be able to create individual capacities the CapCatPers indicator for the capacity category must not be set in Customizing.
Procedure
Assigning Individual Capacities
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The Assignments to Individual Capacities screen appears.
Define the individual capacities.
Maintaining Available Capacities for Individual Capacities
In the Assignments to Individual Capacities screen place the cursor on the individual capacity whose available capacity you want to maintain.
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sbabu

Textile INdustry Process in SAP FICO

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I want texttile Industry SAP FICO Process

Dear chintamani,
I am working at viyellatex Group. Which type of help u need ?
Best Regards,
Russel

Sample Creation Process in Textile Industry

Dear All,
I had come across to a requirement that client wants to record different specifications of Products while creating a sales Order.Like Product Design, Thread Color & Design, Specifications of Threads, Customer name, Any Special Comment for Product or for Customer requirement.
And where is am not using Variant Configuration.
Waiting for your replies.
Rajesh Kumar

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Ours is a Textile Industry & we have requirement for WIP report,
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