Total operation hours in routing

Dear Experts,
Please suggest me what is the way to tackle the following scenario :
We are having 3 Work Centers say WC1, WC2, WC3 to carry out the different operations. Each work center requires 6 hours. It means if I use the standard sequence then total required hours will be 18 hr to produce 1000 pcs of FG X. But My client is producing 1000 pcs of FG X in 8 hours as second operation at WC2 begins when 1st operation on WC1 is being carried out on some quantity say 100 pcs. 7 same for the WC3.
How to control this situation as I am using the lead time scheduling in MRP run,this data gets coppied to planned order giving wrong finished date.
Thanks in advance.
Regards,
Sagar

Dear,
In Routing work center is maintain for an operation and each operation has different base quantity or production rate.
Work center      Operation detail                Production rate
W1                    Operation          1                 200 Each/Hour
W2                    Operation          2                 100 Each/Hour
W3                   Operation           3                  90 Each /Hour
Now select first two operations and go to operation detail, In detail find a radio button Overlapping required and mark as required.
For first operation
Now maintain Minimum overlap time 30 Min
and send ahead quantity          100 Each.
For 2nd operation
Now maintain Minimum overlap time 30 Min
and send ahead quantity          50 Each.
I hope this will solve your issue.
Thanks
Muhammad Ashfaq

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Operation wise total required hours for planned order in given date range

Hello Experts,
My client wants the report to check the capacity utilization of the work centers for the all planned order in particular date range.
Is their any standard report which gives the work center wise operation wise total required hours? or which table should I use to make the customize report so that I will get total required capacity & available capacity.
Thanks in advance for use valuable suggestions.
Sagar

Hi Mario,
Thanks for your reply,
In CM01 or CM05, we are getting requirement on weekly basis.How to get that report on daily basis? I want to give the input as a date range of the planned order.How to go for that?
Edited by: SAGAR GOLIWAR 226 on Jul 3, 2011 8:16 AM

Total labour hours for a FG

I have one finished good A which has a multi level bom.
I want to see the total labour hours required to manufacture this material A.
i.e. total of all the labour hours of all the subassemblies
under A.
In which transaction can I see it.
I have tried CK13N but am not able to find the total hours required to manufacture A.

Hi Amit,
You can do this via routing itself,
goto CA02
there you enter header detail screen
goto
extras
scheduling
there you can put the quantity as required
There there you will see the results of scheduling the labor Hrs
But for that you need maintain your work center scheduling category as labour.
Regards,
R.Brahmankar

Total Man Hours worked

Hi All,
I need to find out the total man hours worked in a timeline in Plant Maintenance. Can some one please let me know as to how we can do this?
Thanks in advance for your help,
Kanthi.

Greetings Kanthi,
IW47 will give you the hours of actual work that have been Confirmed against PM orders
Or if you have a process where you don't confirm hours manually, try Planned hours for Operations in IW37N
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OPERATION DETAILS IN ROUTING

Hi Experts
In the operation details of routing- CA01 there is control -either based on time or Quantity for every operation. What it mean. If time based is it denoting the time for the particular operation. What it mean if "quantity based " is preferred.Can I have details please.
Also will you give a scenario with some operations mentioned where I can use routing.
Pranav

Hi Gajesh, Thanks
I take your case - "Suppose you have 4 operation. Forming, lathing , quality checks and painting. Normaly in production system you will have a quality check in between the process".
here check necessary in 3rd step - quality check. So am I to select time based / quantity based for operation -3 only ( because only it will have MIC ). Can I go without selecting time based / quantity based option also (if so how - what option i need select in the operation details for the 3rd operation).
Next, in CO11N. I confirm operation -1 ( here what option I hav to select - either partial confirmation / final confirmation). As per my logic, only partial confirmation need to be selected (what quantity I hav to enter here for yield- is it the total production order quantity = total target quantity).
similarly, 2nd operation- lathing- I select partial confirmation- enter yield/scrap etc
3rd operation is qc check- is it possible that production person will confirm this step in co11n itself without waiting for the qc person to confirm using QA32. ( here what yield to be entered and how if we use QA32 )
4th -painting - finally ( as my logic goes -final confirmation selected and operation confirmed for the total production order quantity)
Tell me if right. I noticed that if final confirmation option selected in the first operation itself, all the 4 operations can be confirmed in the co11n itself ( by selecting final confirmation option for all 4 operations)by the production department. Am i wrong somewhere. If this is so, how Qc person has control over the process.
Also what yield /scrap quantity will be entered for each 4 operations in co11n ( is it mean the wastage occuring in each step =scrap and remaining quantity =yield). If so the final yield by operation -4 will be surely less than the production order quantity ( if wastage occurs during lathing/forming)
regards,Pranav

Find total processing time from routing

Hi,
I'm writing specs for creating a production scheduling report for sales orders. I'm stuck at finding the relevant tables and fields for this particular calc. I want to find the processing time from routing.
Total Processing Time (if Procurement type = u201CEu201D, then all operations from tasklist/Routing Operations for the material number) = Setup Time + (Machine time * Operation Quantity) + (Labor time * Operation Quantity)
Any suggestions??
Thanks

Hi
Check with any one of the following table:
EAPL     Allocation of task lists to pieces of equipment
EINA     Purchasing Info Record: General Data
EINE     Purchasing Info Record: Purchasing Organization Data
ESKL     Account Assignment Specification: Service Line
ESLH     Service Package Header Data
ESLL     Lines of Service Package
INOB     Link between Internal Number and Object
KALC     Material Quantity Calculation - Formulas
KALT     Material Quantity Calculation: Header
KOCLU     Cluster for conditions in purchasing and sales
KSSK     Allocation Table: Object to Class
LFA1     Vendor Master (General Section)
MAPL     Assignment of Task Lists to Materials
MLST     Milestone
MLTX     Milestone Description
PLAB     Relationships
PLAS     Task list - selection of operations/activities
PLFH     Task list - production resources/tools
PLFL     Task list - sequences
PLFT     Process Instructions
PLFV     PI Characteristics/Sub-Operation Parameter Values
PLKO     Task list - header
PLKZ     Task list: main header
PLMK     Inspection plan characteristics
PLMW     MAPL-Dependent Charac. Specifications (Inspection Plan)
PLMZ     Allocation of bill of material items to operations
PLPH     CAPP: Sub-operations
PLPO     Task list - operation/activity
Thanks
Saravana
Reward if useful

Total Planned and Total Actual Hours for service order

Hi,
Is there is any table in which I can directly find the Total Planned and Total Actual Hours for service order.Pl suggest.
Regards
SB

Sorry SB, didn't read your post properly... I thought it was costs you were after...
AFVV holds the total actual work at operation level.
PeteA

To find Total Operating Expenses , what are all G/L Nodes to be added

Dear Team,
         I have got requirement to find to Operating Profit Margin Ratio Using ABAP report, I have searched for formula in forums
I got the formula.
Operating Profit Margin Ratio = Operating Profits / Income.
::Operating Profits = Gross Profits - Total Operating Expenses.
but i have calculated Gross Profits Value & Income value. I am getting problem to find Total Operating Expenses.
In our Balance sheet they maintain "Direct Operating Expenses"
                                                         "General Administration Expenses"
                                                         "Financial Expenses"
                                                         "Depreciation".
To find total operating Expenses what are all i need to add to find it, please forward ur valuble feed back to me.
It would help me.
Thanks in advance..
Urs,
Vinay

in the operating expenses you shall not consider the "Financial Expenses", because they are not caused by the operative part of the company.
Paolo
Edited by: Paolo G. on Oct 4, 2011 12:27 PM

How can I see my SONY MCS-8M's operation hours?

Hi, I'm Mike.
I got a SONY MCS-8M but don't know how long has it been used before. (user manual was missing)
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Calculating total working hours

Hai Experts ,
i want to calculate the total working hours of every employee.
my scenario is .. i am having a table zworkinghours
the fields are
SNO -numc
EMPID-int4--- employee id
DATEE-dats--- date
WHOURS-tims--- hours worked
sample datas:
(PK)SNO       EMPID    DATEE        WHOURS
       01           101        2008/01/12    11:12:20
       02           102        2008/05/14      12:12:45
       03           103        2008/06/24      07:45:56
       04           101        2008/04/13      12:12:20
       05           102        2008/07/21      15:12:45
       06           103        2008/04/25      03:45:56
now i want to calculate the total working hours of a every employee
the output needed is
EMPID(101)     TOTAL WORKING HOURS(11:12:45 + 12:12:45)
      101                    23:25:40
plz help with the code ..
thanks and kind regards

Hi,
Slight change in your code will work. Remember that the Headerline gets cleared inside at AT....ENDAT processing Block. You need to use an explicit workarea to take care of this.
See the BOld Code with the Changes...
Data wa like line of itab.
loop at itab .
Clear wa.
Move itab to wa.at new empid.
write :/ 'Employee Id ',wa-empid.
uline.
sum.
endat.
write :/ 'date' , itab-datee,
'time worked',itab-whours.
itab-total = 0.
itab-total = itab-total + itab-whours.
Clear wa.
Move itab to wa.
at end of empid.
uline.
write : / 'total working hours ', wa-total .
skip.
endat.
ENDLOOP.
This should solve your problem
Edited by: AJAY TIWARI on Nov 9, 2008 9:02 AM

Standard test key in operation overview in routing

Iam not able to see standard text key in operation overview in routing beside control key column. Any setting for it .

hi,
I dont think that that the STK is dispalayed in the operation overview.
so first ensure that the STK is defined in the WORK centre basic data view. Then goback to the operation view of u r routing.
Double click on the operation ,then u will find in the OPERATION details view that u r STK is diplayed just below your CONTROL key.
GURUS pls correct me if i am wrong,
PLs update on this
THNX
HKR

Mass change for QM at operation level in routing

Dear Experts,
I have to carry out mass change for Quality Management at operation level in routing. The steps that I am carrying out for an individual record are as follows.
1.     CA02
2.     Inspection point 100 is maintained at header level
3.     Go to operation level
4.     At operation level work center and control key have been maintained
5.     Double click on operation
6.     When I scroll down here I go to Quality Management: Inspection Points view.
7.     There by default in Insp.pointCompletion system shows the option as u201CQuantity, valuation (production) and radio button selected default indicates u201CQty-relatedu201D
8.     I want to change these options as only u201CValuationu201D and u201CNo relationu201D respectively
My queries are,
1.     Is there any T-code available to carry out these changes in mass?
2.     Is it possible to do this without any Z development?
I am doubtful about using LSMW here. I would be highly grateful to you if someone can help me step by step.
Thanking you,
Anand Rao

Hi Sujit,
Thanks for your reply!
I tried CWBQM. Unfortunately could not succeed. I think may not be feasible through CWBQM.
But I came across T-Code CEWB . There I opted "SAP_OPERATION" as working area and it worked. Its quite useful T-Code.
Thanks again for your input.
Regards,
Anand Rao

How to call a previous operation in the routing in the backend?

(We have a requirement to call a previous operation in the routing in the backend and create-assemble-complete the SFC.)
Routing would be u2013 OPERATION_1 -> OPERATION_2 -> OPERATION_3
The SFC has not been create and we are using u201CCreate SFC On Demandu201D.
The production operator is given the SFC value to use, however, the POD is configured to START the SFC at OPERATION_2
The desire is to process the SFC at OPERATION_1 as a u201Cblindu201D operation to production.
The question: If we use a PRE_START activity, is it possible to launch the PRE_START activity at OPERATION_2 and have the activity:
1) Create the SFC,
2) Start the SFC at OPERATION_1,
3) Assemble a child SFC (part of the activity information),
4) Complete the SFC at OPERATION_1,
5) Upon completion of the SFC at OPERATION_1 finalize the activity and allow the SFC to start at OPERATION_2 normally?
Thanks and Regards,
Avinash
Edited by: Avinash Fernandes on Feb 16, 2012 3:30 AM

Hi,
a managed property only gives you a anlde to a bean or property, it doesn't execute it. To execute a bean, you can use a custom JSF PhaseListener that calls a bean method. The reference to the bean is achieve through value binding
ValueBinding vb = FacesContect.getCurrentInstance().getApplication().createValueBinding("Name of Managed Bean);
TypeOfBean theBean =(TypeOfBean) vb.getValue(FacesContext.getCurrentInstance());
.... theBean.theMethod() ...
Frank

Whare dose the total lop hours will be stored?

Can any tell me in which place will the total lop hours will be stored for a employee.
kindly tell me asap

check XT00 schema in that check TC00
DZL table DL table
yes wht ever the method it will get sotred there only
Edited by: Sikindar on Oct 16, 2008 11:44 AM

Operation scrap in routing

Hi All,
I want to know,what is the effect of maintaining operation scrap in routing?It does not effect the component qty allocated to that operation(as it dus in case of maintaining operation scrap in BOM).
Pls guide

Hi Gautam,
Operation Scrap In the Routing is the amount of scrap (in percent) for the operation.
The effect of operation Scrap in the Routing :
The scrap in the operation causes a decrease in quantity in the next operation because the quantity to be processed is reduced by the scrap quantity.
The reduction of quantity is taken into account in scheduling and costing.
Hope you understood the point.
Thanks,
Srinivas

Total operation hours in routing

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