Trouble saving PDF

I'm trying to save an illustrator file as a PDF to send to a client and when it saves, one of the letters shows up much darker and thicker than the rest. Just one. The type is in outline form and the .ai file looks fine. I've tried saving the PDF as a high quality, press quality, all of the presets but the dang letter (l, btw) keeps showing up like this. Am I doing something wrong? I've saved tons of PDF and never had this problem before.
Thanks very much!
Amy

Zoom way, way in, Amy. Does the letter still seem heavy?
You might be looking at a screen rendering anomaly, which is not reflected in printer output.
In what version of Reader or Acrobat are you viewing the PDF? The most recent versions are better than earlier ones with regard to this issue.

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