Trouble with intel iMacs and OD binding

When setting up 12 of our new iMacs at school this fall, I've run into a problem. Once bound to our OD server, the machines will hang intermittently during boot (before a login screen).
In this lab we have 16 eMacs running 10.4.7, and now 12 intel iMacs running 10.4.7. The OD server is 10.4.7 server.
All machines were first bound to our school's AD server and tested. All logged in for two days of students.
Then today the OD server was finally up and running for mcx settings. The 16 eMacs were added without problem. The iMacs were added, but now if they are restarted they often hang. Rebooting them may fix it. Sometimes they need to be rebooted several times.
Once an intel iMac makes it to the log in screen they act as they should. They authenticate first to AD, then get whatever mcx settings they need from the OD.
Tried: clearing out all bindings and caches and starting fresh.
Note: The OD master is not bound to the AD, The OD server's kerberos record is disabled as outlined in this help article (http://docs.info.apple.com/article.html?artnum=300765)
Any help?

You don't really need the old OS 9 printer utility - other than to know how many prints your printer has made. It prints fine in OS X at it's best resolution.
I am using this printer everyday w/ an intel iMac.
Of course ... you need to connect your 16/600 to your network through an ethernet hub.
In System Preferences - Network - make AppleTalk active.
Then go to the Print & Fax preferences and set up new printer.
The 16/600 will show up there.

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    2013-11-07 06:50:02 -0500: Checking file system2013-11-07 06:50:02 -0500: Checking Journaled HFS Plus volume.
    2013-11-07 06:50:02 -0500: Checking extents overflow file.
    2013-11-07 06:50:02 -0500: Checking catalog file.
    2013-11-07 06:50:41 -0500: Missing thread record (id = 5057741)
    2013-11-07 06:50:48 -0500: Checking multi-linked files.
    2013-11-07 06:51:02 -0500: Checking catalog hierarchy.
    2013-11-07 06:51:20 -0500: Invalid directory item count
    2013-11-07 06:51:20 -0500: (It should be 0 instead of 4)
    2013-11-07 06:51:20 -0500: Invalid volume directory count
    2013-11-07 06:51:20 -0500: (It should be 166840 instead of 166841)
    2013-11-07 06:51:20 -0500: Checking extended attributes file.
    2013-11-07 06:51:47 -0500: Checking multi-linked directories.
    2013-11-07 06:52:55 -0500: Checking volume bitmap.
    2013-11-07 06:52:56 -0500: Checking volume information.
    2013-11-07 06:52:56 -0500: Repairing volume.
    2013-11-07 06:52:56 -0500: Missing directory record (id = 5057741)
    2013-11-07 06:52:56 -0500: Look for missing items in lost+found directory.
    2013-11-07 06:53:10 -0500: Rechecking volume.
    2013-11-07 06:53:10 -0500: Checking Journaled HFS Plus volume.
    2013-11-07 06:53:10 -0500: Checking extents overflow file.
    2013-11-07 06:53:10 -0500: Checking catalog file.
    2013-11-07 06:53:16 -0500: Incorrect number of thread records
    2013-11-07 06:53:22 -0500: Checking multi-linked files.
    2013-11-07 06:53:35 -0500: Checking catalog hierarchy.
    2013-11-07 06:53:53 -0500: Invalid directory item count
    2013-11-07 06:53:54 -0500: (It should be 5 instead of 6)
    2013-11-07 06:53:54 -0500: Invalid volume directory count
    2013-11-07 06:53:54 -0500: (It should be 166844 instead of 166842)
    2013-11-07 06:53:54 -0500: Invalid volume file count
    2013-11-07 06:53:54 -0500: (It should be 1056326 instead of 1056321)
    2013-11-07 06:53:54 -0500: Checking extended attributes file.
    2013-11-07 06:54:20 -0500: Checking multi-linked directories.
    2013-11-07 06:55:25 -0500: Checking volume bitmap.
    2013-11-07 06:55:26 -0500: Checking volume information.
    2013-11-07 06:55:26 -0500: Repairing volume.
    2013-11-07 06:58:06 -0500: Rechecking volume.
    2013-11-07 06:58:06 -0500: Checking Journaled HFS Plus volume.
    2013-11-07 06:58:06 -0500: Checking extents overflow file.
    2013-11-07 06:58:07 -0500: Checking catalog file.
    2013-11-07 06:58:12 -0500: Incorrect number of thread records
    2013-11-07 06:58:18 -0500: Checking multi-linked files.
    2013-11-07 06:58:31 -0500: Checking catalog hierarchy.
    2013-11-07 06:58:50 -0500: Invalid volume directory count
    2013-11-07 06:58:50 -0500: (It should be 166844 instead of 166842)
    2013-11-07 06:58:50 -0500: Invalid volume file count
    2013-11-07 06:58:50 -0500: (It should be 1056326 instead of 1056321)
    2013-11-07 06:58:50 -0500: Checking extended attributes file.
    2013-11-07 06:59:17 -0500: Checking multi-linked directories.
    2013-11-07 07:00:22 -0500: Checking volume bitmap.
    2013-11-07 07:00:24 -0500: Checking volume information.
    2013-11-07 07:00:24 -0500: Repairing volume.
    2013-11-07 07:03:03 -0500: Rechecking volume.
    2013-11-07 07:03:03 -0500: Checking Journaled HFS Plus volume.
    2013-11-07 07:03:03 -0500: Checking extents overflow file.
    2013-11-07 07:03:04 -0500: Checking catalog file.
    2013-11-07 07:03:09 -0500: Incorrect number of thread records
    2013-11-07 07:03:15 -0500: Checking multi-linked files.
    2013-11-07 07:03:29 -0500: Checking catalog hierarchy.
    2013-11-07 07:03:47 -0500: Invalid volume directory count
    2013-11-07 07:03:47 -0500: (It should be 166844 instead of 166842)
    2013-11-07 07:03:47 -0500: Invalid volume file count
    2013-11-07 07:03:47 -0500: (It should be 1056326 instead of 1056321)
    2013-11-07 07:03:47 -0500: Checking extended attributes file.
    2013-11-07 07:04:14 -0500: Checking multi-linked directories.
    2013-11-07 07:05:19 -0500: Checking volume bitmap.
    2013-11-07 07:05:20 -0500: Checking volume information.
    2013-11-07 07:05:20 -0500: The volume LaCie could not be repaired after 3 attempts.
    2013-11-07 07:05:21 -0500: Volume repair complete.2013-11-07 07:05:21 -0500: Updating boot support partitions for the volume as required.2013-11-07 07:05:21 -0500: Error: Disk Utility can’t repair this disk. Back up as many of your files as possible, reformat the disk, and restore your backed-up files.2013-11-07 07:05:21 -0500:
    2013-11-07 07:05:21 -0500: Disk Utility stopped repairing “LaCie”: Disk Utility can’t repair this disk. Back up as many of your files as possible, reformat the disk, and restore your backed-up files.
    2013-11-07 07:05:21 -0500:
    2013-11-07 07:09:45 -0500: Disk Utility started.
    2013-11-07 07:11:45 -0500: Preparing to erase : “LaCie”
    2013-11-07 07:11:45 -0500:     Partition Scheme: GUID Partition Table
    2013-11-07 07:11:45 -0500:     1 volume will be erased
    2013-11-07 07:11:45 -0500:         Name        : “LaCie”
    2013-11-07 07:11:45 -0500:         Size        : 999.86 GB
    2013-11-07 07:11:45 -0500:         File system    : Mac OS Extended (Journaled)
    2013-11-07 07:11:45 -0500: Unmounting disk
    2013-11-07 07:11:45 -0500: Erasing
    2013-11-07 07:11:54 -0500: Initialized /dev/rdisk1s2 as a 931 GB HFS Plus volume with a 81920k journal
    2013-11-07 07:11:54 -0500: Mounting disk
    2013-11-07 07:11:54 -0500: Erase complete.
    2013-11-07 07:11:54 -0500:
    2013-11-07 10:38:00 -0500: Disk Utility started.
    2013-11-07 10:38:12 -0500: Verifying volume “LaCie”
    2013-11-07 10:38:12 -0500: Starting verification tool:
    2013-11-07 10:38:14 -0500: Checking file system2013-11-07 10:38:14 -0500: Checking Journaled HFS Plus volume.
    2013-11-07 10:38:14 -0500: Checking extents overflow file.
    2013-11-07 10:38:14 -0500: Checking catalog file.
    2013-11-07 10:38:29 -0500: Checking multi-linked files.
    2013-11-07 10:38:29 -0500: Checking catalog hierarchy.
    2013-11-07 10:38:41 -0500: Checking extended attributes file.
    2013-11-07 10:39:04 -0500: Checking multi-linked directories.
    2013-11-07 10:39:31 -0500: Checking volume bitmap.
    2013-11-07 10:39:32 -0500: Checking volume information.
    2013-11-07 10:39:32 -0500: The volume LaCie appears to be OK.
    2013-11-07 10:39:32 -0500: Repair tool completed:
    2013-11-07 10:39:32 -0500:
    2013-11-07 10:39:32 -0500:

    I just got a call back from the upper level support person at apple care who had been advising me on my trouble with time machine and my LaCie 1 TB FWD. I had sent her much of the same verbiage as I posted here. As some of you have probably figured out, the verdict is that the drive is probably failing. She says this because I have had to do two erase and reformats. She thought that the intermitant problem that I have had with the drive unmounting when my iMac wakes from sleep could be related to the drive failing.
    In the meantime I have a secondary back-up (not using time machine) and the LaCie  1 TB FWD is working for the moment.
    Thanks to all who read all my verbiage.
    And in the meantime, I've learned something. I marked this question as solved. But I'm open to other things to try.
    Message was edited by: njtreehugger minor edits and update

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