Trying to build a DVD image, DVDSP4 says not enough space

I have many years' experience using DVD Studio Pro 4, so this hopefully is not a stupid question.
I'm using an iMac with 80gb free and an external HDD with 12gb free.  I have authored a DVD in DVD Studio Pro 4.  The project says it's 4.6gb.
I need to make a disc image file of the DVD so I can burn it to DVD media using another computer.  When I do this, it encodes for hours and then says "Formating Failed.  Not enough space of the output media"  (I might be paraphrasing.)
The only possiblt output medias, the iMac and the external drive, both have plenty of space, and the project is under the limit.  So what gives?

Let me try this again, because I think we're not communicating.
I have authored a DVD Studio 4 project with menus and assets, etc.  It simulates just fine.  The tab on the top of the DVDSP screen indicates my project is 4.6gb.  This means I should have no problem turning this project into a DVD.  The computer I'm working on has no DVD burning capabilities so I want to create a disc image of the project instead of burning a DVD.  I have done this before, where DVDSP encodes and builds a file that I can then use Disk Utility to burn to a DVD.  So, once I have my disk image, I will transfer that file to another computer, and use Disk Utility on that second computer to burn the DVD from the disk image.
NOW
The problem I'm having is that DVDSP is not able to make the disk image.  When I go to "Build/Format", it should make a disk image, but instead, I get an error saying there is not enough space on the output device.  The "output device" in this case is my external Hard drive which has plenty of space.  That is why I am asking for help.

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