Trying to Install Lion from a USB stick.

I purchase Lion from the App store & set up Lion on my Macbook, on a partition on my Exterior Hard Drive.  Also wanted to install Lion on my early 2009 Macmini.  I want to install it, on a partition on the Macmini.  A clean install of 10.6.8. is on that partition.
Instead of downloading it again, I put the "InstallESD.dmg" on a 16 gig USB stick.  I boot into the Mac OSX USB Stick Install, then near the end of the installation, a error message said ''Cant Download the Additional Components Needed to Install Mac OSX''
Has any one got any answers to the problem?

Are you connected to the Internet throughout the process?
Pete

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