"Unexpected Error" on 80gb iPod Classic

Up until today, I try to sync the device the "syncing" icon on the iPod is replaced by the "connected" icon and iTunes stops syncing, later displaying an "Unexpected Error" message. After trying multiple times to restore the device iTunes will now sync around 400 songs, stop, and then freeze. Any help on this one?

How much data is going on the iPod? Is this in one large transfer? Is there any discernable pattern over which tracks cause a reset? Newly ripped vs. stuff you've had for ages? Bitrates or formats? Have you tried restoring the iPod and putting just one album back on to it?
I also use this technique to load up my iPod as I found that trying to fill it in one hit had a tendancy to fail, leaving the iPod unstable.
*Break up large transfers*
In iTunes select the menu item *File... New Smart Playlist*. Change the first drop-down box to Playlist, the next to is and the next to Music. Tick against *Limit to*, type in say 10, then change the drop-down to GB, and set the last drop-down to artist. When you click OK you can enter a name for the playlist, e.g. Transfer. Now sync this playlist to your iPod rather than your entire library. When the sync is complete modify the rule ( *File... Edit playlist* ) to increase the size by your chosen amount, then sync and repeat. You can experiment with different size increments, if it doesn't work just choose something a bit smaller until it works each time. Before long you should have all your music on your iPod. Once that's done you can move on to other media such as podcasts, videos, photos, playlists etc.
tt2

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    Hey there,
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