Unwanted windowboxing with widescreen iDVD projects

Short description of problem: Movies played back on my 15" PowerBook G4 are identically windowboxed, regardless of whether they are burned using standard or widescreen settings in iDVD.
Detailed description: I've been burning classic movies captured on TiVo to DVD by running the TiVo output through a camcorder (for analog-digital conversion), and then into iMovie 6.0.3 on a 12" PowerBook G4. There, I'll put in some chapters, make a Quicktime clip or two for the DVD menu, and make sure any commercials are edited out. I'll export this into iDVD 6.0.3, set up the main menu, and make sure everything looks O.K. Then I'll burn it onto DVD. Works great.
My problem is with letterboxed movies. I realized I had erred in not saving these in widescreen format when I saw that their playbacks were windowboxed on my 15" PowerBook... meaning I had 3/4" black bands on each side and 1.25" black bands on the top and bottom. So, I repeated the process for the affected movies, only this time I did a "get info" in iDVD and made sure the 16:9 widescreen radio button was selected instead of the 4:3 standard.
When I play back one of these new, widescreen-created DVDs, though, I get the exact same window boxing as before. Can anybody suggest what I'm doing wrong?
PowerBook G4   Mac OS X (10.4.8)  

Len -
Thank you for the settings advice. I should have thought of that.
As to the MiniDV tape question:
I'm not actually using a tape when I do this... the camcorder acts strictly as a passthrough analog-to-digital converter. In fact, this function won't quite work if I have a tape in the camcorder, which seems to be an oddity with the particular Sony camcorder I'm using.
But your question raises some interesting points. The pass-through movie does NOT fill the width of the LCD display, even though (1) the TiVo Video setting is at 16:9 and (2) the Sony DCR-HC42 "TV Type" setting is also set to 16:9. This could be the source of the problem, I suppose, although this opens up a whole kettle of non-Apple fish.
One thing that's odd, though: if I export a short, letterboxed QT clip from iMovie to use for the DVD's main menu, it shows up without any pillaring (and with no obvious distortion) on the resulting DVD main menu. It's only when I'm into the movie itself on the DVD that the pillaring occurs. That, to me, suggests that the problem is confined to content that goes directly from iMovie to iDVD, and maybe I should be considering a full-blown QT export per F Shippey's suggestion.

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