Upgrading Mail from 10.3.9 to 10.4.8 Server - Help Needed, Please

Hi
I posted a message a few weeks back with regard to this topic, but have had no replies. I don't seem to be any further on in solving this on my own, so I'm posting again in the hope that someone will be able to assist.
I have an Xserve G4 running 10.3.9 which is a Open Directory Master, PDC and also acts as a Mail Server for our domain. The system software is installed on one 60gb drive in the Xserve and the Mail Store is on a second drive. All the Windows clients can log into the domain and their mail is on IMAP using Outlook as their client.
I am now installing a second server in another office, and obviously this will be a new XServe running 10.4. I would like to make this an Open Directory Replica but now need to upgrade the first server to 10.4 before I can do this.
Each attempt has been at the start of a weekend when staff have gone home, so that I can shutdown Mail and clone the Mail Store before proceeding.
My first attempt was to install a new 10.4 installation onto a drive module and then attempt to upgrade the Mail. I removed the original 10.3.9 startup drive and I cloned the mail store drive before attempting and then followed the instructions given in this article:-
http://docs.info.apple.com/article.html?artnum=301656
When running the first part of this script, I get a socket error and don't seem to be able to get beyond this point.
Next, I atttempted a straightforward upgrade. To do this, I again cloned the Mail Store onto another Drive Module, and so that I could roll back in case of problems, I also cloned the startup drive. Once this was done, I then removed the original drives for safety, booted and proceeded to upgrade the Server software from 10.3.9 to 10.4 performing all updates along the way.
When I first booted, I had quite a lot of errors, DNS zones hadn't come over, and I had to kerberize the system, but after doing this and several restarts to cure other problems, all seemed to be OK, but then when I invoked Windows services and tried to log into the domain from a PC client, it failed saying the Domain Controller wasn't available, and the server log shows "Broken Pipe" errors and I cannot seem to resolve these issues. Server admin, also now loses connection with various services at intermittant times and I have to reboot.
So, my conclusion is that the 10.3.9 installation on this server is way too flaky to be upgraded and I must find another way.
Ideally, what I would like to do, is install a brand new 10.4 system onto the server, setting up DNS, Open Directory etc etc ensuring that my clients can log into the domain (copying their profile to the new account if necessary) and then upgrade the Mail once it is all stable. Can anyone help me with this by giving me a step by step guide? I am willing to pay for someone who knows how to do this if they can help me with a guide or perhaps even provide remote assistance.
Thanks in advance
Paul
PowerBook G4 17"   Mac OS X (10.4.8)   G4 Xserve 1GHz, 1.5GB RAM, 10.3.9 Server

They've never heard of a G4? That's shocking, perhaps you shouldn't go there anymore :P.
OS X 10.5 requires at least an 867 MHz G4, unfortunately. You can upgrade to OS X Tiger (10.4) though (Just run software update after installation to get to 10.4.11).
You can find Tiger cheap on eBay or the likes, note you must buy the full retail version which looks like this:
http://jimbox.homedns.org/rants/images/uploads/tiger1.jpg

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